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IAC Assessment: ND0332
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IAC Assessment: ND0332
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IAC Center Notre Dame Univ.
Assessment Year 1999
Principal Product Vitreous china plumbing fixtures
NAICS n/a
SIC 3261 - Vitreous Plumbing Fixtures
Sales $10,000,000-$50,000,000
# of Employees 203
Plant Area (Sq.Ft.) 500,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,420
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $140,795 8,621,044 kWh $0.02
Electricity Demand $183,079 16,541 kW-months/year $11.07
Natural Gas $649,748 187,783 MMBtu $3.46
TOTAL ENERGY COSTS $973,622
RECOMMENDED SAVINGS* $13,487 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,942
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,688
Cost:
$750
$979 56,565 $1,709 153 - - - - - - $979
56,565
kWh
$1,709
153
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,197
Cost:
$7,544
$1,112 64,185 $1,942 174 - - $(-20) - $163 - $1,112
64,185
kWh
$1,942
174
kW-months/year
-
-
MMBtu
$(-20)
-
$
$163
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$117
Cost:
$40
$27 1,465 $90 8 - - - - - - $27
1,465
kWh
$90
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$(-61)
Cost:
$1,560
$102 5,862 $90 8 - - $(-463) - $210 - $102
5,862
kWh
$90
8
kW-months/year
-
-
MMBtu
$(-463)
-
$
$210
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,668
Cost:
$500
$733 42,204 $1,935 174 - - - - - - $733
42,204
kWh
$1,935
174
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,580
Cost:
$480
$1,580 91,149 - - - - - - - - $1,580
91,149
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,577
Cost:
$1,200
- - - - $2,577 741 - - - - -
-
kWh
-
-
kW-months/year
$2,577
741
MMBtu
-
-
$
-
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$721
Cost:
$1,334
- - - - - - $721 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$721
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$13,487
Cost:
$13,408
$4,533 261,430 $5,766 517 $2,577 741 $238 - $373 - $4,533
261,430
kWh
$5,766
517
kW-months/year
$2,577
741
MMBtu
$238
-
$
$373
-
$
TOTAL IMPLEMENTED Savings:
$6,942
Cost:
$2,220
$2,340 134,818 $2,025 182 $2,577 741 - - - - $2,340
134,818
kWh
$2,025
182
kW-months/year
$2,577
741
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost