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IAC Assessment: ND0333
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IAC Assessment: ND0333
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IAC Center Notre Dame Univ.
Assessment Year 1999
Principal Product Automobile engine components
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 78,000
Annual Production 1,500,000 Pounds
Production Hrs. Annual 7,488
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,257 10,276,671 kWh $0.01
Electricity Demand $352,943 20,569 kW-months/year $17.16
Natural Gas $32,171 7,674 MMBtu $4.19
TOTAL ENERGY COSTS $521,828
RECOMMENDED SAVINGS* $39,545 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,559
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,452
Cost:
$2,000
$1,227 111,372 $3,225 178 - - - - - - - - - - - - - - $1,227
111,372
kWh
$3,225
178
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$855
Cost:
$220
$855 77,667 - - - - - - - - - - - - - - - - $855
77,667
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$691
Cost:
$1,350
$46 4,103 $716 40 $(-71) (-17) - - - - - - - - - - - - $46
4,103
kWh
$716
40
kW-months/year
$(-71)
(-17)
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$512
Cost:
$300
$73 6,741 $439 24 - - - - - - - - - - - - - - $73
6,741
kWh
$439
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$8,764
Cost:
$7,291
$139 12,603 $364 20 - - - - - - - - - - $8,261 - - - $139
12,603
kWh
$364
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
$8,261
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$212
Cost:
$480
$33 2,931 $73 4 - - - - - - - - $106 - - - - - $33
2,931
kWh
$73
4
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$106
-
$
-
-
$
-
-
$
07: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$12,426
Cost:
$15,500
$(-7) (-586) $(-27) (-2) $(-1,066) (-254) $13,526 19,323 - - - - - - - - - - $(-7)
(-586)
kWh
$(-27)
(-2)
kW-months/year
$(-1,066)
(-254)
MMBtu
$13,526
19,323
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
08: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$1,192
Cost:
$3,600
- - - - - - $1,192 177,840 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,192
177,840
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
09: 4.2310 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$11,110
Cost:
$30,000
- - - - - - - - $360 - $750 - - - - - $10,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$360
-
$
$750
-
$
-
-
$
-
-
$
$10,000
-
$
10: 4.4250 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$(-669)
Cost:
$1,264
- - - - - - - - $(-669) - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-669)
-
$
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$39,545
Cost:
$62,005
$2,366 214,831 $4,790 264 $(-1,137) (-271) $14,718 197,163 $(-309) - $750 - $106 - $8,261 - $10,000 - $2,366
214,831
kWh
$4,790
264
kW-months/year
$(-1,137)
(-271)
MMBtu
$14,718
197,163
Tgal
$(-309)
-
$
$750
-
$
$106
-
$
$8,261
-
$
$10,000
-
$
TOTAL IMPLEMENTED Savings:
$34,559
Cost:
$57,091
$1,020 92,615 $410 22 $(-1,066) (-254) $14,718 197,163 $360 - $750 - $106 - $8,261 - $10,000 - $1,020
92,615
kWh
$410
22
kW-months/year
$(-1,066)
(-254)
MMBtu
$14,718
197,163
Tgal
$360
-
$
$750
-
$
$106
-
$
$8,261
-
$
$10,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product