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IAC Assessment: ND0339
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IAC Assessment: ND0339
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IAC Center Notre Dame Univ.
Assessment Year 1999
Principal Product Cable Reels
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 77
Plant Area (Sq.Ft.) 100,000
Annual Production 3,900,000 Pounds
Production Hrs. Annual 8,568
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $95,622 4,619,285 kWh $0.02
Electricity Demand $81,389 10,668 kW-months/year $7.63
Natural Gas $21,661 3,707 MMBtu $5.84
TOTAL ENERGY COSTS $211,696
RECOMMENDED SAVINGS* $17,009 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,801
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$10,392
Cost:
$26,632
$6,699 323,564 $2,650 338 - - - - - - - - - - $1,043 - $6,699
323,564
kWh
$2,650
338
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$1,043
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$455
Cost:
$550
$308 14,947 $147 19 - - - - - - - - - - - - $308
14,947
kWh
$147
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$172
Cost:
$100
$172 8,206 - - - - - - - - - - - - - - $172
8,206
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$(-44)
Cost:
$640
$82 4,103 $42 5 - - - - - - $(-308) - $140 - - - $82
4,103
kWh
$42
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$(-308)
-
$
$140
-
$
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$264
Cost:
$480
$174 8,499 $310 40 - - $(-220) (-36) - - - - - - - - $174
8,499
kWh
$310
40
kW-months/year
-
-
$
$(-220)
(-36)
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$160
Cost:
-
- - - - - - - - - - $160 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$160
-
$
-
-
$
-
-
$
07: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,469
Cost:
-
- - - - $2,469 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,469
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,228
Cost:
$150
- - - - - - - - $1,228 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,228
-
Tgal
-
-
$
-
-
$
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,913
Cost:
$9,330
- - - - $1,913 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,913
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$17,009
Cost:
$37,882
$7,435 359,319 $3,149 402 $4,382 - $(-220) (-36) $1,228 - $(-148) - $140 - $1,043 - $7,435
359,319
kWh
$3,149
402
kW-months/year
$4,382
-
$
$(-220)
(-36)
MMBtu
$1,228
-
Tgal
$(-148)
-
$
$140
-
$
$1,043
-
$
TOTAL IMPLEMENTED Savings:
$2,801
Cost:
$100
$172 8,206 - - $2,469 - - - - - $160 - - - - - $172
8,206
kWh
-
-
kW-months/year
$2,469
-
$
-
-
MMBtu
-
-
Tgal
$160
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost