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IAC Assessment: NL0033
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IAC Assessment: NL0033
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IAC Center University of Nebraska–Lincoln
Assessment Year 2019
Principal Product Industrial Boilers
NAICS 332410 - Power Boiler and Heat Exchanger Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 196,000
Annual Production 400 Units
Production Hrs. Annual 5,500
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,328 2,415,091 kWh $0.03
Electricity Demand $123,270 7,570 kW-months/year $16.28
Electricity Fees $14,836 - $ -
Natural Gas $155,374 25,332 MMBtu $6.13
TOTAL ENERGY COSTS $374,463
RECOMMENDED SAVINGS* $67,702 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,528
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$39,609
Cost:
$71,240
- - - - $39,609 6,462 - - - - - - -
-
kWh
-
-
kW-months/year
$39,609
6,462
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,635
Cost:
$42,417
$10,342 333,616 $16,293 1,001 - - - - - - - - $10,342
333,616
kWh
$16,293
1,001
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$919
Cost:
$1,000
$1,219 39,322 - - - - - - $(-200) - $(-100) - $1,219
39,322
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-200)
-
$
$(-100)
-
$
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$539
Cost:
$100
- - - - - - $539 200 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$539
200
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$67,702
Cost:
$114,757
$11,561 372,938 $16,293 1,001 $39,609 6,462 $539 200 $(-200) - $(-100) - $11,561
372,938
kWh
$16,293
1,001
kW-months/year
$39,609
6,462
MMBtu
$539
200
Tgal
$(-200)
-
$
$(-100)
-
$
TOTAL IMPLEMENTED Savings:
$40,528
Cost:
$72,240
$1,219 39,322 - - $39,609 6,462 - - $(-200) - $(-100) - $1,219
39,322
kWh
-
-
kW-months/year
$39,609
6,462
MMBtu
-
-
Tgal
$(-200)
-
$
$(-100)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost