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IAC Assessment: NL0036
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IAC Assessment: NL0036
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IAC Center University of Nebraska–Lincoln
Assessment Year 2019
Principal Product Equipment and hardware for hog producers
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 95,000
Annual Production 115,000 Units
Production Hrs. Annual 4,170
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,982 1,262,840 kWh $0.06
Electricity Demand $71,291 3,620 kW-months/year $19.69
Electricity Fees $7,341 - $ -
TOTAL ENERGY COSTS $150,614
RECOMMENDED SAVINGS* $17,749 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,075
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$8,990
Cost:
$37,155
$(-1,084) (-18,966) $(-1,026) (-52) - - - - $11,100 - $(-1,084)
(-18,966)
kWh
$(-1,026)
(-52)
kW-months/year
-
-
$
-
-
$
$11,100
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,862
Cost:
$7,623
$1,904 33,398 $2,958 150 - - - - - - $1,904
33,398
kWh
$2,958
150
kW-months/year
-
-
$
-
-
$
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,715
Cost:
$2,905
$1,715 30,081 - - - - - - - - $1,715
30,081
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,508
Cost:
$500
$1,760 30,560 - - $(-152) - $(-100) - - - $1,760
30,560
kWh
-
-
kW-months/year
$(-152)
-
$
$(-100)
-
$
-
-
%
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$674
Cost:
$4,353
$674 11,825 - - - - - - - - $674
11,825
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$17,749
Cost:
$52,536
$4,969 86,898 $1,932 98 $(-152) - $(-100) - $11,100 - $4,969
86,898
kWh
$1,932
98
kW-months/year
$(-152)
-
$
$(-100)
-
$
$11,100
-
%
TOTAL IMPLEMENTED Savings:
$17,075
Cost:
$48,183
$4,295 75,073 $1,932 98 $(-152) - $(-100) - $11,100 - $4,295
75,073
kWh
$1,932
98
kW-months/year
$(-152)
-
$
$(-100)
-
$
$11,100
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production