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IAC Assessment: NL0046
Sponsored by:
EERE AMO
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IAC Assessment: NL0046
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IAC Center University of Nebraska–Lincoln
Assessment Year 2020
Principal Product Direct Mail
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2759 - Commercial Printing, Nec
Sales $13,000,000
# of Employees 90
Plant Area (Sq.Ft.) 125,000
Annual Production 90,000,000 Units
Production Hrs. Annual 5,187
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $57,540 1,660,940 kWh $0.03
Electricity Demand $101,172 6,790 kW/month $14.90
Electricity Fees $8,474 - $ -
Natural Gas $28,322 4,131 MMBtu $6.86
Fuel Oil #2 $2,848 139 MMBtu $20.47
TOTAL ENERGY COSTS $199,805
RECOMMENDED SAVINGS* $20,444 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,444
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Energy Personnel Changes Primary Raw Material Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Other Energy Personnel Changes Primary Raw Material Ancillary Material Cost Increase in Production
$ kWh $ kW/month $ MMBtu $ $ $ $ $ $ $ %
01: 2.7271 REPLACE ELECTRIC REHEAT WITH HEAT PIPES Savings:
$5,384
Cost:
$20,000
$2,328 66,496 $3,056 205 - - - - - - - - - - $2,328
66,496
kWh
$3,056
205
kW/month
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,816
Cost:
$3,372
$1,928 55,101 $1,125 76 - - $763 - - - - - - - $1,928
55,101
kWh
$1,125
76
kW/month
-
-
MMBtu
$763
-
$
-
-
$
-
-
$
-
-
%
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,717
Cost:
$5,000
$(-183) (-5,230) - - - - - - - - - - $3,900 - $(-183)
(-5,230)
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$3,900
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,153
Cost:
$3,266
$883 25,219 $869 58 - - $1,401 - - - - - - - $883
25,219
kWh
$869
58
kW/month
-
-
MMBtu
$1,401
-
$
-
-
$
-
-
$
-
-
%
05: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$2,848
Cost:
$9,480
- - - - $2,848 139 - - - - - - - - -
-
kWh
-
-
kW/month
$2,848
139
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$495
Cost:
$44
- - - - - - - - $495 - - - - - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
$495
-
$
-
-
$
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$425
Cost:
$2,064
$268 7,666 $156 11 - - - - - - - - - - $268
7,666
kWh
$156
11
kW/month
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$288
Cost:
$1,600
$740 20,265 - - - - $(-352) - - - $(-100) - - - $740
20,265
kWh
-
-
kW/month
-
-
MMBtu
$(-352)
-
$
-
-
$
$(-100)
-
$
-
-
%
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$220
Cost:
$525
$220 6,273 - - - - - - - - - - - - $220
6,273
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$98
Cost:
$298
$98 2,801 - - - - - - - - - - - - $98
2,801
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$20,444
Cost:
$45,649
$6,282 178,591 $5,207 349 $2,848 139 $1,812 - $495 - $(-100) - $3,900 - $6,282
178,591
kWh
$5,207
349
kW/month
$2,848
139
MMBtu
$1,812
-
$
$495
-
$
$(-100)
-
$
$3,900
-
%
TOTAL IMPLEMENTED Savings:
$20,444
Cost:
$45,649
$6,282 178,591 $5,207 349 $2,848 139 $1,812 - $495 - $(-100) - $3,900 - $6,282
178,591
kWh
$5,207
349
kW/month
$2,848
139
MMBtu
$1,812
-
$
$495
-
$
$(-100)
-
$
$3,900
-
%
Savings
Cost
$ kWh $ kW/month $ MMBtu $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Other Energy Personnel Changes Primary Raw Material Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Other Energy Personnel Changes Primary Raw Material Ancillary Material Cost Increase in Production