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IAC Assessment: NL0052
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IAC Assessment: NL0052
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IAC Center University of Nebraska–Lincoln
Assessment Year 2020
Principal Product Custom Metal Parts
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3449 - Miscellaneous Metal Work
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 220,000
Annual Production 3,500 Tons
Production Hrs. Annual 2,500
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,131 3,987,427 kWh $0.03
Electricity Demand $194,145 10,907 kW-months/year $17.80
Electricity Fees $74,801 - $ -
Natural Gas $151,354 27,512 MMBtu $5.50
TOTAL ENERGY COSTS $540,747
RECOMMENDED SAVINGS* $25,482 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,477
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,815
Cost:
$4,420
$1,580 58,700 $10,235 575 - - - - - - - - $1,580
58,700
kWh
$10,235
575
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$5,190
Cost:
$6,320
- - - - $5,190 944 - - - - - - -
-
kWh
-
-
kW-months/year
$5,190
944
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 3.4155 METER WASTE WATER Savings:
$4,017
Cost:
$580
- - - - - - $4,017 1,553 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,017
1,553
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,375
Cost:
$2,354
$1,146 42,430 $1,230 69 - - - - - - - - $1,146
42,430
kWh
$1,230
69
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,620
Cost:
$2,000
$2,280 84,409 - - - - - - $(-560) - $(-100) - $2,280
84,409
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-560)
-
$
$(-100)
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$465
Cost:
$2,000
$465 17,275 - - - - - - - - - - $465
17,275
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,482
Cost:
$17,674
$5,471 202,814 $11,465 644 $5,190 944 $4,017 1,553 $(-560) - $(-100) - $5,471
202,814
kWh
$11,465
644
kW-months/year
$5,190
944
MMBtu
$4,017
1,553
Tgal
$(-560)
-
$
$(-100)
-
$
TOTAL IMPLEMENTED Savings:
$8,477
Cost:
$6,934
$3,891 144,114 $1,230 69 - - $4,017 1,553 $(-560) - $(-100) - $3,891
144,114
kWh
$1,230
69
kW-months/year
-
-
MMBtu
$4,017
1,553
Tgal
$(-560)
-
$
$(-100)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost