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IAC Assessment: NL0054
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IAC Assessment: NL0054
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IAC Center University of Nebraska–Lincoln
Assessment Year 2021
Principal Product Mailbox Units
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 260
Plant Area (Sq.Ft.) 200,000
Annual Production 118,000 Units
Production Hrs. Annual 2,200
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,664 3,898,640 kWh $0.03
Electricity Demand $269,509 12,937 kW-months/year $20.83
Electricity Fees $40,318 - $ -
Natural Gas $91,474 26,129 MMBtu $3.50
TOTAL ENERGY COSTS $561,766
RECOMMENDED SAVINGS* $55,051 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$16,506
Cost:
$12,500
- - - - $16,506 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$16,506
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$8,000
Cost:
$16,000
- - - - - - - - - - - - $8,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
$8,000
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$7,166
Cost:
$12,910
$7,166 210,762 - - - - - - - - - - - - $7,166
210,762
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,837
Cost:
$18,456
- - - - - - $6,837 1,953 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,837
1,953
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,098
Cost:
$4,000
$6,084 178,943 - - - - - - $(-736) - $(-250) - - - $6,084
178,943
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$(-736)
-
$
$(-250)
-
$
-
-
$
06: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$3,823
Cost:
$1,018
$(-127) (-3,740) - - - - $3,950 1,128 - - - - - - $(-127)
(-3,740)
kWh
-
-
kW-months/year
-
-
$
$3,950
1,128
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,528
Cost:
$7,371
$955 28,097 $2,573 124 - - - - - - - - - - $955
28,097
kWh
$2,573
124
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,217
Cost:
$1,920
$2,072 60,948 $145 7 - - - - - - - - - - $2,072
60,948
kWh
$145
7
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$1,876
Cost:
$6,000
- - - - - - - - $382 - $1,494 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$382
-
$
$1,494
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$55,051
Cost:
$80,175
$16,150 475,010 $2,718 130 $16,506 - $10,787 3,081 $(-354) - $1,244 - $8,000 - $16,150
475,010
kWh
$2,718
130
kW-months/year
$16,506
-
$
$10,787
3,081
MMBtu
$(-354)
-
$
$1,244
-
$
$8,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost