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IAC Assessment: NL0057
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IAC Assessment: NL0057
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Nebraska–Lincoln
Assessment Year 2021
Principal Product Plastic Fence, Deck, and Railing
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 98,410
Annual Production 40,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $177,647 5,730,548 kWh $0.03
Electricity Demand $297,262 17,007 kW-months/year $17.48
Natural Gas $23,275 3,630 MMBtu $6.41
TOTAL ENERGY COSTS $500,265
RECOMMENDED SAVINGS* $121,098 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,338
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$74,696
Cost:
$154,720
$74,696 2,425,199 - - - - - - - - - - $74,696
2,425,199
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$20,793
Cost:
$13,100
$11,516 371,498 $9,276 531 - - - - - - - - $11,516
371,498
kWh
$9,276
531
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$10,271
Cost:
$16,980
$207 6,720 $164 9 - - - - - - $9,900 - $207
6,720
kWh
$164
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$9,900
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,345
Cost:
$11,175
$2,803 90,413 $4,214 241 - - $328 - - - - - $2,803
90,413
kWh
$4,214
241
kW-months/year
-
-
MMBtu
$328
-
$
-
-
$
-
-
%
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,782
Cost:
$15,170
- - - - $4,782 746 - - - - - - -
-
kWh
-
-
kW-months/year
$4,782
746
MMBtu
-
-
$
-
-
$
-
-
%
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,211
Cost:
$2,500
$3,711 120,509 - - - - $(-400) - $(-100) - - - $3,711
120,509
kWh
-
-
kW-months/year
-
-
MMBtu
$(-400)
-
$
$(-100)
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$121,098
Cost:
$213,645
$92,933 3,014,339 $13,654 781 $4,782 746 $(-72) - $(-100) - $9,900 - $92,933
3,014,339
kWh
$13,654
781
kW-months/year
$4,782
746
MMBtu
$(-72)
-
$
$(-100)
-
$
$9,900
-
%
TOTAL IMPLEMENTED Savings:
$15,338
Cost:
$28,845
$6,514 210,922 $4,214 241 $4,782 746 $(-72) - $(-100) - - - $6,514
210,922
kWh
$4,214
241
kW-months/year
$4,782
746
MMBtu
$(-72)
-
$
$(-100)
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production