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IAC Assessment: NL0066
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IAC Assessment: NL0066
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IAC Center University of Nebraska–Lincoln
Assessment Year 2022
Principal Product Salad Dressing
NAICS 311941 - Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035 - Pickles, Sauces, And Salad Dressings
Sales $1,000,000-$5,000,000
# of Employees 13
Plant Area (Sq.Ft.) 64,000
Annual Production 2,250,000 Pounds
Production Hrs. Annual 2,000
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $63,767 1,441,067 kWh $0.04
Electricity Demand $34,251 2,303 kW-months/year $14.88
Electricity Fees $5,440 - $ -
LPG $8,770 459 MMBtu $19.13
TOTAL ENERGY COSTS $112,228
RECOMMENDED SAVINGS* $584,460 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $332,298
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Personnel Changes Primary Raw Material Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand LPG Personnel Changes Primary Raw Material Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
01: 3.2172 USE AUTOMATIC CLEANING EQUIPMENT Savings:
$250,000
Cost:
$215,120
- - - - - - - - - - - - $250,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$250,000
-
%
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$250,000
Cost:
$150,000
- - - - - - - - - - - - $250,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$250,000
-
%
03: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$49,500
Cost:
$95,000
- - - - - - - - $49,500 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$49,500
-
$
-
-
$
-
-
%
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$16,645
Cost:
$32,028
$32,108 338,000 - - $(-15,463) (-809) - - - - - - - - $32,108
338,000
kWh
-
-
kW-months/year
$(-15,463)
(-809)
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$11,640
Cost:
$13,920
$11,640 122,535 - - - - - - - - - - - - $11,640
122,535
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,513
Cost:
$7,203
$1,607 36,520 $2,906 195 - - - - - - - - - - $1,607
36,520
kWh
$2,906
195
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.7234 USE HEAT PUMP FOR SPACE CONDITIONING Savings:
$1,731
Cost:
$8,247
$1,731 18,225 - - - - - - - - - - - - $1,731
18,225
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$431
Cost:
$500
$541 11,886 - - - - $(-60) - - - $(-50) - - - $541
11,886
kWh
-
-
kW-months/year
-
-
MMBtu
$(-60)
-
$
-
-
$
$(-50)
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$584,460
Cost:
$522,018
$47,627 527,166 $2,906 195 $(-15,463) (-809) $(-60) - $49,500 - $(-50) - $500,000 - $47,627
527,166
kWh
$2,906
195
kW-months/year
$(-15,463)
(-809)
MMBtu
$(-60)
-
$
$49,500
-
$
$(-50)
-
$
$500,000
-
%
TOTAL IMPLEMENTED Savings:
$332,298
Cost:
$363,271
$45,355 497,055 $2,906 195 $(-15,463) (-809) - - $49,500 - - - $250,000 - $45,355
497,055
kWh
$2,906
195
kW-months/year
$(-15,463)
(-809)
MMBtu
-
-
$
$49,500
-
$
-
-
$
$250,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand LPG Personnel Changes Primary Raw Material Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand LPG Personnel Changes Primary Raw Material Ancillary Material Cost Increase in Production