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IAC Assessment: NL0081
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IAC Assessment: NL0081
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IAC Center University of Nebraska–Lincoln
Assessment Year 2023
Principal Product Drywall Components
NAICS 332311 - Prefabricated Metal Building and Component Manufacturing
SIC 3448 - Prefabricated Metal Buildings
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 140,000
Annual Production 166,400 Thousand Feet
Production Hrs. Annual 6,000
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $111,394 1,774,080 kWh $0.06
Electricity Demand $28,234 5,041 kW-months/year $5.60
Electricity Fees $5,019 - $ -
Natural Gas $11,273 1,292 MMBtu $8.72
TOTAL ENERGY COSTS $157,028
RECOMMENDED SAVINGS* $530,352 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $519,239
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$497,815
Cost:
$199,200
$5,339 86,114 $1,655 295 - - - - $490,821 - $5,339
86,114
kWh
$1,655
295
kW-months/year
-
-
$
-
-
$
$490,821
-
%
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$15,605
Cost:
$20,000
$513 8,220 $92 16 - - - - $15,000 - $513
8,220
kWh
$92
16
kW-months/year
-
-
$
-
-
$
$15,000
-
%
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,826
Cost:
$12,000
$6,628 106,911 $1,198 214 - - - - - - $6,628
106,911
kWh
$1,198
214
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,819
Cost:
$5,000
$6,559 105,792 - - $(-640) - $(-100) - - - $6,559
105,792
kWh
-
-
kW-months/year
$(-640)
-
$
$(-100)
-
$
-
-
%
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,139
Cost:
$3,320
$2,139 34,500 - - - - - - - - $2,139
34,500
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
06: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$937
Cost:
$1,210
$937 15,119 - - - - - - - - $937
15,119
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$157
Cost:
$225
$59 946 $7 1 $91 - - - - - $59
946
kWh
$7
1
kW-months/year
$91
-
$
-
-
$
-
-
%
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$54
Cost:
$57
$54 868 - - - - - - - - $54
868
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$530,352
Cost:
$241,012
$22,228 358,470 $2,952 527 $(-549) - $(-100) - $505,821 - $22,228
358,470
kWh
$2,952
527
kW-months/year
$(-549)
-
$
$(-100)
-
$
$505,821
-
%
TOTAL IMPLEMENTED Savings:
$519,239
Cost:
$224,200
$12,411 200,126 $1,747 312 $(-640) - $(-100) - $505,821 - $12,411
200,126
kWh
$1,747
312
kW-months/year
$(-640)
-
$
$(-100)
-
$
$505,821
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production