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IAC Assessment: NL0082
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IAC Assessment: NL0082
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IAC Center University of Nebraska–Lincoln
Assessment Year 2023
Principal Product EPS Foam
NAICS 326140 - Polystyrene Foam Product Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,306 2,008,500 kWh $0.04
Electricity Demand $92,343 6,458 kW-months/year $14.30
Electricity Fees $11,171 - $ -
Natural Gas $167,298 27,187 MMBtu $6.15
LPG $13,640 1,051 MMBtu $12.98
TOTAL ENERGY COSTS $367,906
RECOMMENDED SAVINGS* $696,588 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ %
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$676,628
Cost:
$1,200,000
- - - - $1,628 265 - - - - - - $675,000 - -
-
kWh
-
-
kW-months/year
$1,628
265
MMBtu
-
-
MMBtu
-
-
$
-
-
$
$675,000
-
%
02: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$14,674
Cost:
$80,927
$(-1,066) (-29,609) - - - - $13,640 1,006 $2,100 - - - - - $(-1,066)
(-29,609)
kWh
-
-
kW-months/year
-
-
MMBtu
$13,640
1,006
MMBtu
$2,100
-
$
-
-
$
-
-
%
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,917
Cost:
$6,850
$2,917 81,039 - - - - - - - - - - - - $2,917
81,039
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,690
Cost:
$2,500
$2,382 66,179 - - - - - - $(-592) - $(-100) - - - $2,382
66,179
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-592)
-
$
$(-100)
-
$
-
-
%
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$365
Cost:
$1,917
$102 2,845 $235 16 - - - - $28 - - - - - $102
2,845
kWh
$235
16
kW-months/year
-
-
MMBtu
-
-
MMBtu
$28
-
$
-
-
$
-
-
%
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$314
Cost:
$881
$109 3,023 $205 14 - - - - - - - - - - $109
3,023
kWh
$205
14
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$696,588
Cost:
$1,293,075
$4,444 123,477 $440 31 $1,628 265 $13,640 1,006 $1,536 - $(-100) - $675,000 - $4,444
123,477
kWh
$440
31
kW-months/year
$1,628
265
MMBtu
$13,640
1,006
MMBtu
$1,536
-
$
$(-100)
-
$
$675,000
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas LPG Personnel Changes Ancillary Material Cost Increase in Production