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IAC Assessment: NL0084
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IAC Assessment: NL0084
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IAC Center University of Nebraska–Lincoln
Assessment Year 2023
Principal Product Automotive parts
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 650
Plant Area (Sq.Ft.) 540,000
Annual Production 1,200,000 Units
Production Hrs. Annual 8,760
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $914,055 18,472,425 kWh $0.05
Electricity Demand $625,904 33,807 kW-months/year $18.51
Electricity Fees $4,440 - $ -
Natural Gas $167,555 20,844 MMBtu $8.04
TOTAL ENERGY COSTS $1,731,600
RECOMMENDED SAVINGS* $188,875 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ %
01: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$84,081
Cost:
$91,000
$2,030 41,435 $1,051 57 - - - - - - $81,000 - $2,030
41,435
kWh
$1,051
57
kW-months/year
-
-
Tgal
-
-
$
-
-
$
$81,000
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$41,028
Cost:
$500
$41,524 847,446 - - - - $(-396) - $(-100) - - - $41,524
847,446
kWh
-
-
kW-months/year
-
-
Tgal
$(-396)
-
$
$(-100)
-
$
-
-
%
03: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$24,791
Cost:
$50,000
$(-4,410) (-90,000) $(-3,332) (-180) - - $(-792) - $33,325 - - - $(-4,410)
(-90,000)
kWh
$(-3,332)
(-180)
kW-months/year
-
-
Tgal
$(-792)
-
$
$33,325
-
$
-
-
%
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$17,812
Cost:
$13,150
$17,812 363,507 - - - - - - - - - - $17,812
363,507
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
%
05: 3.4155 METER WASTE WATER Savings:
$10,034
Cost:
$9,984
- - - - $10,034 1,876 - - - - - - -
-
kWh
-
-
kW-months/year
$10,034
1,876
Tgal
-
-
$
-
-
$
-
-
%
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,562
Cost:
$9,563
$6,562 133,916 - - - - - - - - - - $6,562
133,916
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
%
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,201
Cost:
$2,875
$4,201 85,727 - - - - - - - - - - $4,201
85,727
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$366
Cost:
$580
$219 4,468 $113 6 - - $34 - - - - - $219
4,468
kWh
$113
6
kW-months/year
-
-
Tgal
$34
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$188,875
Cost:
$177,652
$67,938 1,386,499 $(-2,168) (-117) $10,034 1,876 $(-1,154) - $33,225 - $81,000 - $67,938
1,386,499
kWh
$(-2,168)
(-117)
kW-months/year
$10,034
1,876
Tgal
$(-1,154)
-
$
$33,225
-
$
$81,000
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ %
Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Increase in Production