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IAC Assessment: NT0009
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IAC Assessment: NT0009
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IAC Center University of North Texas
Assessment Year 2023
Principal Product Metal Coating, Engraving (except jewelry and silverware), and Allied Services to Manufacturers
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $5,000,000-$10,000,000
# of Employees 150
Plant Area (Sq.Ft.) 85,000
Annual Production 3,000,000 Units
Production Hrs. Annual 2,016
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,909 1,282,800 kWh $0.05
Electricity Demand $80,412 8,004 kW-months/year $10.05
Electricity Fees $16,217 - $ -
Natural Gas $221,284 27,296 MMBtu $8.11
TOTAL ENERGY COSTS $379,823
RECOMMENDED SAVINGS* $113,921 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,911
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,911
Cost:
$5,609
$851 17,730 $1,060 106 - - - - $851
17,730
kWh
$1,060
106
kW-months/year
-
-
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,305
Cost:
$1,258
- - - - $7,305 901 - - -
-
kWh
-
-
kW-months/year
$7,305
901
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,822
Cost:
$32,367
$3,926 81,793 $4,896 487 - - - - $3,926
81,793
kWh
$4,896
487
kW-months/year
-
-
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,598
Cost:
$10,844
- - $13,598 1,353 - - - - -
-
kWh
$13,598
1,353
kW-months/year
-
-
MMBtu
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,796
Cost:
$18,600
- - - - - - $3,796 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,796
-
$
06: 2.4313 PROVIDE PROPER MAINTENANCE OF MOTOR DRIVEN EQUIPMENT Savings:
$78,488
Cost:
$41,034
$2,537 52,845 $3,951 393 - - $72,000 - $2,537
52,845
kWh
$3,951
393
kW-months/year
-
-
MMBtu
$72,000
-
$
TOTAL RECOMMENDED Savings:
$113,921
Cost:
$109,712
$7,314 152,368 $23,505 2,339 $7,305 901 $75,796 - $7,314
152,368
kWh
$23,505
2,339
kW-months/year
$7,305
901
MMBtu
$75,796
-
$
TOTAL IMPLEMENTED Savings:
$1,911
Cost:
$5,609
$851 17,730 $1,060 106 - - - - $851
17,730
kWh
$1,060
106
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production