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IAC Assessment: NV0109
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IAC Assessment: NV0109
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IAC Center University of Nevada
Assessment Year 1998
Principal Product Ready Mix Concrete
NAICS n/a
SIC 3273 - Ready-mixed Concrete
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 0
Annual Production 200,000 Units
Production Hrs. Annual 4,623
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $8,514 191,676 kWh $0.04
Electricity Demand $18,514 1,937 kW-months/year $9.56
Electricity Fees $1,869 - $ -
Natural Gas $31,240 6,026 MMBtu $5.18
TOTAL ENERGY COSTS $60,137
RECOMMENDED SAVINGS* $72,516 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,823
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$686
Cost:
$550
- - - - - - $686 133 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$686
133
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,687
Cost:
$1,076
$871 20,809 $782 84 $34 - - - - - - - - - - - - - $871
20,809
kWh
$782
84
kW-months/year
$34
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,155
Cost:
$4,348
$1,646 39,273 $1,447 156 $62 - - - - - - - - - - - - - $1,646
39,273
kWh
$1,447
156
kW-months/year
$62
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,204
Cost:
-
$1,370 32,825 $791 85 $43 - - - - - - - - - - - - - $1,370
32,825
kWh
$791
85
kW-months/year
$43
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$349
Cost:
$150
$84 2,052 $241 26 $24 - - - - - - - - - - - - - $84
2,052
kWh
$241
26
kW-months/year
$24
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$776
Cost:
$157
$483 11,430 $278 30 $15 - - - - - - - - - - - - - $483
11,430
kWh
$278
30
kW-months/year
$15
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$353
Cost:
-
$225 5,275 $121 13 $7 - - - - - - - - - - - - - $225
5,275
kWh
$121
13
kW-months/year
$7
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$6,552
Cost:
$233
- - - - - - - - - - - - $6,552 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
$6,552
-
$
-
-
$
-
-
$
09: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$15,147
Cost:
$60,500
- - - - - - - - - - - - $15,147 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
$15,147
-
$
-
-
$
-
-
$
10: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$120
Cost:
$150
- - - - - - - - $120 54,750 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$120
54,750
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 3.5314 USE IN-PROCESS RECYCLING WHENEVER POSSIBLE Savings:
$4,175
Cost:
$40,550
- - - - - - - - - - - - - - $4,175 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$4,175
-
$
-
-
$
12: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$35,819
Cost:
$1,000
- - - - - - - - $2,981 1,365,000 - - $64,260 - - - $(-31,422) - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,981
1,365,000
Tgal
-
-
lb
$64,260
-
$
-
-
$
$(-31,422)
-
$
13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,493
Cost:
-
- - - - - - - - - - $1,493 2,280 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$1,493
2,280
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$72,516
Cost:
$108,714
$4,679 111,664 $3,660 394 $185 - $686 133 $3,101 1,419,750 $1,493 2,280 $85,959 - $4,175 - $(-31,422) - $4,679
111,664
kWh
$3,660
394
kW-months/year
$185
-
$
$686
133
MMBtu
$3,101
1,419,750
Tgal
$1,493
2,280
lb
$85,959
-
$
$4,175
-
$
$(-31,422)
-
$
TOTAL IMPLEMENTED Savings:
$10,823
Cost:
$6,431
$4,679 111,664 $3,660 394 $185 - $686 133 $120 54,750 $1,493 2,280 - - - - - - $4,679
111,664
kWh
$3,660
394
kW-months/year
$185
-
$
$686
133
MMBtu
$120
54,750
Tgal
$1,493
2,280
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost