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IAC Assessment: OD0091
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IAC Assessment: OD0091
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IAC Center Old Dominion Univ.
Assessment Year 1997
Principal Product Corrugated Containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 153,300
Annual Production 44,346 Tons
Production Hrs. Annual 6,240
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,272 4,221,864 kWh $0.02
Electricity Demand $75,997 8,764 kW-months/year $8.67
Electricity Fees $14,308 - $ -
Natural Gas $167,395 31,928 MMBtu $5.24
LPG $19,592 2,382 MMBtu $8.23
Fuel Oil #2 $66,442 13,265 MMBtu $5.01
TOTAL ENERGY COSTS $456,892
RECOMMENDED SAVINGS* $332,759 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $203,322
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,021
Cost:
$1,495
- - - - $3,021 614 - - - - - - -
-
kWh
-
-
kW-months/year
$3,021
614
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,157
Cost:
$1,420
$952 18,171 $205 35 - - - - - - - - $952
18,171
kWh
$205
35
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,311
Cost:
$8,736
- - - - $9,311 1,794 - - - - - - -
-
kWh
-
-
kW-months/year
$9,311
1,794
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 4.213 PURCHASE MATERIAL FROM SUPPLIER IN CUSTOMIZED PACKAGING Savings:
$120,126
Cost:
$46,000
- - - - - - - - $120,126 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$120,126
-
$
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$13,244
Cost:
$5,000
- - - - - - $13,244 3,600,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,244
3,600,000
Tgal
-
-
$
-
-
$
06: 4.642 INSTALL SENSORS TO DETECT AND AVOID JAMS Savings:
$185,900
Cost:
-
- - - - - - - - - - $185,900 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$185,900
-
$
TOTAL RECOMMENDED Savings:
$332,759
Cost:
$62,651
$952 18,171 $205 35 $12,332 2,408 $13,244 3,600,000 $120,126 - $185,900 - $952
18,171
kWh
$205
35
kW-months/year
$12,332
2,408
MMBtu
$13,244
3,600,000
Tgal
$120,126
-
$
$185,900
-
$
TOTAL IMPLEMENTED Savings:
$203,322
Cost:
$7,915
$952 18,171 $205 35 $3,021 614 $13,244 3,600,000 - - $185,900 - $952
18,171
kWh
$205
35
kW-months/year
$3,021
614
MMBtu
$13,244
3,600,000
Tgal
-
-
$
$185,900
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Product