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IAC Assessment: OK0530
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IAC Assessment: OK0530
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Oklahoma State University
Assessment Year 1997
Principal Product Wire forms, springs, grills
NAICS n/a
SIC 3496 - Misc. Fabricated Wire Products
Sales $1,000,000-$5,000,000
# of Employees 85
Plant Area (Sq.Ft.) 65,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 4,380
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $77,984 1,183,177 kWh $0.07
Electricity Demand $31,289 4,988 kW-months/year $6.27
Electricity Fees $8,322 - $ -
Natural Gas $45,561 9,779 MMBtu $4.66
TOTAL ENERGY COSTS $207,511
RECOMMENDED SAVINGS* $39,303 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,605
Cost:
-
$1,706 31,067 $906 12 $1,993 - - - - - - - $1,706
31,067
kWh
$906
12
kW-months/year
$1,993
-
$
-
-
MMBtu
-
-
lb
-
-
$
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$4,324
Cost:
$7,801
- - - - - - $4,324 928 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,324
928
MMBtu
-
-
lb
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$594
Cost:
$548
$385 7,034 $209 3 - - - - - - - - $385
7,034
kWh
$209
3
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$734
Cost:
$252
- - - - - - $734 174 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$734
174
MMBtu
-
-
lb
-
-
$
05: 2.2313 USE BATCH FIRING WITH KILN "FURNITURE" SPECIFICALLY DESIGNED Savings:
$172
Cost:
-
$172 3,224 - - - - - - - - - - $172
3,224
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
06: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$24,230
Cost:
$60,000
$(-485) (-3,810) - - - - - - - - $24,715 - $(-485)
(-3,810)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$24,715
-
$
07: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$548
Cost:
$1,040
$173 2,638 - - - - - - - - $375 - $173
2,638
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$375
-
$
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$4,096
Cost:
$8,570
$(-124) (-2,345) - - - - - - $4,220 1,060,000 - - $(-124)
(-2,345)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,220
1,060,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$39,303
Cost:
$78,211
$1,827 37,808 $1,115 15 $1,993 - $5,058 1,102 $4,220 1,060,000 $25,090 - $1,827
37,808
kWh
$1,115
15
kW-months/year
$1,993
-
$
$5,058
1,102
MMBtu
$4,220
1,060,000
lb
$25,090
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes