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IAC Assessment: OK0546
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IAC Assessment: OK0546
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IAC Center Oklahoma State University
Assessment Year 1998
Principal Product Bread & Rolls
NAICS n/a
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 200,000
Annual Production 73,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $186,541 6,883,353 kWh $0.03
Electricity Demand $129,979 14,490 kW-months/year $8.97
Electricity Fees $2,683 - $ -
Natural Gas $177,722 51,288 MMBtu $3.47
TOTAL ENERGY COSTS $1,047,108
RECOMMENDED SAVINGS* $45,321 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,685
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$15,431
Cost:
$20,000
$(-169) (-6,155) - - - - - - $15,600 - - - $(-169)
(-6,155)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$15,600
-
$
-
-
$
02: 3.6122 INSTALL SOLID WASTE INCINERATOR FOR HEAT Savings:
$10,400
Cost:
$7,900
- - - - - - $10,400 104,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,400
104,000
lb
-
-
$
-
-
$
03: 4.213 PURCHASE MATERIAL FROM SUPPLIER IN CUSTOMIZED PACKAGING Savings:
$6,240
Cost:
-
- - - - - - - - $6,240 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$6,240
-
$
-
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$5,243
Cost:
$15,100
$(-757) (-27,843) - - $6,000 1,774 - - - - - - $(-757)
(-27,843)
kWh
-
-
kW-months/year
$6,000
1,774
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,438
Cost:
$5,916
$1,593 58,910 $845 94 - - - - - - - - $1,593
58,910
kWh
$845
94
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,273
Cost:
$2,460
$1,484 54,807 $789 88 - - - - - - - - $1,484
54,807
kWh
$789
88
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$1,398
Cost:
$500
- - - - $1,398 709 - - - - - - -
-
kWh
-
-
kW-months/year
$1,398
709
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,395
Cost:
$4,626
$916 33,705 $486 54 $(-150) - - - - - $143 - $916
33,705
kWh
$486
54
kW-months/year
$(-150)
-
MMBtu
-
-
lb
-
-
$
$143
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$327
Cost:
$660
$327 12,016 - - - - - - - - - - $327
12,016
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$176
Cost:
$542
- - - - $176 53 - - - - - - -
-
kWh
-
-
kW-months/year
$176
53
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$45,321
Cost:
$57,704
$3,394 125,440 $2,120 236 $7,424 2,536 $10,400 104,000 $21,840 - $143 - $3,394
125,440
kWh
$2,120
236
kW-months/year
$7,424
2,536
MMBtu
$10,400
104,000
lb
$21,840
-
$
$143
-
$
TOTAL IMPLEMENTED Savings:
$16,685
Cost:
$17,318
$3,077 113,717 $1,634 182 $1,574 762 $10,400 104,000 - - - - $3,077
113,717
kWh
$1,634
182
kW-months/year
$1,574
762
MMBtu
$10,400
104,000
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost