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IAC Assessment: OK0579
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IAC Assessment: OK0579
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IAC Center Oklahoma State University
Assessment Year 1999
Principal Product Candy
NAICS n/a
SIC 2064 - Candy & Other Confectionery Products
Sales $10,000,000-$50,000,000
# of Employees 255
Plant Area (Sq.Ft.) 140,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $220,110 7,670,868 kWh $0.03
Electricity Demand $31,289 - kW-months/year -
Electricity Fees $18,142 - $ -
Natural Gas $195,166 70,515 MMBtu $2.77
TOTAL ENERGY COSTS $462,925
RECOMMENDED SAVINGS* $594,920 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
01: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$274,676
Cost:
$82,000
- - - - - - - - $274,676 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$274,676
-
$
-
-
$
02: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$137,338
Cost:
$18,000
- - - - - - - - $137,338 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$137,338
-
$
-
-
$
03: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$68,469
Cost:
$800
- - - - - - - - $68,469 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$68,469
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$41,137
Cost:
$70,000
$41,137 1,517,878 - - - - - - - - - - $41,137
1,517,878
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,509
Cost:
$38,395
$6,029 571,219 $15,480 - - - - - - - - - $6,029
571,219
kWh
$15,480
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$22,857
Cost:
$6,912
- - - - - - - - $22,857 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$22,857
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,932
Cost:
-
$3,176 212,485 $5,756 354 - - - - - - - - $3,176
212,485
kWh
$5,756
354
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$7,002
Cost:
$14,553
$7,002 741,501 - - - - - - - - - - $7,002
741,501
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,238
Cost:
$3,250
$1,862 124,560 $3,376 207 - - - - - - - - $1,862
124,560
kWh
$3,376
207
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,368
Cost:
$1,500
- - - - $2,368 - - - - - - - -
-
kWh
-
-
kW-months/year
$2,368
-
$
-
-
lb
-
-
$
-
-
$
11: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$1,850
Cost:
$2,956
- - - - - - $1,850 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,850
-
lb
-
-
$
-
-
$
12: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,409
Cost:
-
- - - - - - - - - - $1,409 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$1,409
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,239
Cost:
$850
$924 11,723 $315 1 - - - - - - - - $924
11,723
kWh
$315
1
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
14: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$896
Cost:
-
- - - - - - $896 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$896
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$594,920
Cost:
$239,216
$60,130 3,179,366 $24,927 562 $2,368 - $2,746 - $503,340 - $1,409 - $60,130
3,179,366
kWh
$24,927
562
kW-months/year
$2,368
-
$
$2,746
-
lb
$503,340
-
$
$1,409
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes