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IAC Assessment: OK0605
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IAC Assessment: OK0605
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IAC Center Oklahoma State University
Assessment Year 2000
Principal Product Float Glass - Architectural and Automotive
NAICS n/a
SIC 3211 - Flat Glass
Sales $100,000,000-$500,000,000
# of Employees 850
Plant Area (Sq.Ft.) 1,300,000
Annual Production 475,000 Pieces
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,127,457 126,302,843 kWh $0.02
Electricity Demand $1,030,954 - kW-months/year -
Electricity Fees $1,350 - $ -
Natural Gas $6,558,324 2,843,678 MMBtu $2.31
TOTAL ENERGY COSTS $10,718,085
RECOMMENDED SAVINGS* $15,788,420 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Demand Personnel Changes Primary Product Electricity Demand Personnel Changes Primary Product
$ kW-months/year $ $ $ $
01: 2.1114 LIMIT AND CONTROL SECONDARY COMBUSTION AIR IN FURNACE Savings:
$6,168,500
Cost:
$723,000
- - - - $6,168,500 - -
-
kW-months/year
-
-
$
$6,168,500
-
$
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$606,630
Cost:
$500,000
$606,630 121,326 - - - - $606,630
121,326
kW-months/year
-
-
$
-
-
$
03: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$606,250
Cost:
$3,000,000
$606,250 121,250 - - - - $606,250
121,250
kW-months/year
-
-
$
-
-
$
04: 4.4260 MODIFY WORKLOAD Savings:
$1,214,000
Cost:
$850,000
- - $1,214,000 - - - -
-
kW-months/year
$1,214,000
-
$
-
-
$
05: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$232,800
Cost:
$280,000
- - $232,800 - - - -
-
kW-months/year
$232,800
-
$
-
-
$
06: 4.2130 PURCHASE MATERIAL FROM SUPPLIER IN CUSTOMIZED PACKAGING Savings:
$528,240
Cost:
$500,000
- - $528,240 - - - -
-
kW-months/year
$528,240
-
$
-
-
$
07: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$5,473,600
Cost:
$4,750,000
- - - - $5,473,600 - -
-
kW-months/year
-
-
$
$5,473,600
-
$
08: 4.4260 MODIFY WORKLOAD Savings:
$958,400
Cost:
$500,000
- - $958,400 - - - -
-
kW-months/year
$958,400
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$15,788,420
Cost:
$11,103,000
$1,212,880 242,576 $2,933,440 - $11,642,100 - $1,212,880
242,576
kW-months/year
$2,933,440
-
$
$11,642,100
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kW-months/year $ $ $ $
Electricity Demand Personnel Changes Primary Product Electricity Demand Personnel Changes Primary Product