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IAC Assessment: OK0616
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IAC Assessment: OK0616
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IAC Center Oklahoma State University
Assessment Year 2001
Principal Product Aluminum Foil
NAICS n/a
SIC 3353 - Aluminum Sheet, Plate, And Foil
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 275,000
Annual Production 3,750 Pieces
Production Hrs. Annual 8,760
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $333,544 40,869,000 kWh $0.01
Electricity Demand $696,105 275,000 kW-months/year $2.53
Electricity Fees $196,555 - $ -
Natural Gas $3,623,445 864,066 MMBtu $4.19
TOTAL ENERGY COSTS $5,377,498
RECOMMENDED SAVINGS* $2,667,711 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $558,957
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$447
Cost:
$2,790
$129 15,800 $318 91 - - - - $129
15,800
kWh
$318
91
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,570
Cost:
$1,040
$733 89,352 $837 245 - - - - $733
89,352
kWh
$837
245
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$17,387
Cost:
$4,428
$721 87,900 - - $16,666 3,974 - - $721
87,900
kWh
-
-
kW-months/year
$16,666
3,974
MMBtu
-
-
$
04: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$11,108
Cost:
$7,010
$6,698 816,870 $4,410 1,119 - - - - $6,698
816,870
kWh
$4,410
1,119
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,001
Cost:
$25,778
$6,028 735,183 $3,973 1,008 - - - - $6,028
735,183
kWh
$3,973
1,008
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,349
Cost:
$21,884
$4,437 541,148 $2,912 1,477 - - - - $4,437
541,148
kWh
$2,912
1,477
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,930,557
Cost:
$208,000
- - - - $1,930,557 460,416 - - -
-
kWh
-
-
kW-months/year
$1,930,557
460,416
MMBtu
-
-
$
08: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$13,739
Cost:
$3,900
- - - - $13,739 3,277 - - -
-
kWh
-
-
kW-months/year
$13,739
3,277
MMBtu
-
-
$
09: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$135,553
Cost:
$58,580
- - - - $135,553 32,328 - - -
-
kWh
-
-
kW-months/year
$135,553
32,328
MMBtu
-
-
$
10: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$540,000
Cost:
$125,040
- - - - - - $540,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$540,000
-
$
TOTAL RECOMMENDED Savings:
$2,667,711
Cost:
$458,450
$18,746 2,286,253 $12,450 3,940 $2,096,515 499,995 $540,000 - $18,746
2,286,253
kWh
$12,450
3,940
kW-months/year
$2,096,515
499,995
MMBtu
$540,000
-
$
TOTAL IMPLEMENTED Savings:
$558,957
Cost:
$130,508
$1,454 177,252 $837 245 $16,666 3,974 $540,000 - $1,454
177,252
kWh
$837
245
kW-months/year
$16,666
3,974
MMBtu
$540,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product