IAC logo
IAC Assessment: OK0616
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: OK0616
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Oklahoma State University
Assessment Year 2001
Principal Product Aluminum Foil
NAICS n/a
SIC 3353 - Aluminum Sheet, Plate, And Foil
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 275,000
Annual Production 3,750 Pieces
Production Hrs. Annual 8,760
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $333,544 40,869,000 kWh $0.01
Electricity Demand $696,105 275,000 kW-months/year $2.53
Electricity Fees $196,555 - $ -
Natural Gas $3,623,445 864,066 MMBtu $4.19
TOTAL ENERGY COSTS $5,377,498
RECOMMENDED SAVINGS* $2,667,711 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $558,957
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$447
Cost:
$2,790
$129 15,800 $318 91 - - - - $129
15,800
kWh
$318
91
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,570
Cost:
$1,040
$733 89,352 $837 245 - - - - $733
89,352
kWh
$837
245
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$17,387
Cost:
$4,428
$721 87,900 - - $16,666 3,974 - - $721
87,900
kWh
-
-
kW-months/year
$16,666
3,974
MMBtu
-
-
$
04: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$11,108
Cost:
$7,010
$6,698 816,870 $4,410 1,119 - - - - $6,698
816,870
kWh
$4,410
1,119
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,001
Cost:
$25,778
$6,028 735,183 $3,973 1,008 - - - - $6,028
735,183
kWh
$3,973
1,008
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,349
Cost:
$21,884
$4,437 541,148 $2,912 1,477 - - - - $4,437
541,148
kWh
$2,912
1,477
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,930,557
Cost:
$208,000
- - - - $1,930,557 460,416 - - -
-
kWh
-
-
kW-months/year
$1,930,557
460,416
MMBtu
-
-
$
08: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$13,739
Cost:
$3,900
- - - - $13,739 3,277 - - -
-
kWh
-
-
kW-months/year
$13,739
3,277
MMBtu
-
-
$
09: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$135,553
Cost:
$58,580
- - - - $135,553 32,328 - - -
-
kWh
-
-
kW-months/year
$135,553
32,328
MMBtu
-
-
$
10: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$540,000
Cost:
$125,040
- - - - - - $540,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$540,000
-
$
TOTAL RECOMMENDED Savings:
$2,667,711
Cost:
$458,450
$18,746 2,286,253 $12,450 3,940 $2,096,515 499,995 $540,000 - $18,746
2,286,253
kWh
$12,450
3,940
kW-months/year
$2,096,515
499,995
MMBtu
$540,000
-
$
TOTAL IMPLEMENTED Savings:
$558,957
Cost:
$130,508
$1,454 177,252 $837 245 $16,666 3,974 $540,000 - $1,454
177,252
kWh
$837
245
kW-months/year
$16,666
3,974
MMBtu
$540,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product