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IAC Assessment: OK0619
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IAC Assessment: OK0619
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IAC Center Oklahoma State University
Assessment Year 2001
Principal Product Plastic Packaging
NAICS n/a
SIC 2899 - Chemical Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 175,000
Annual Production 68,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $855,741 34,464,000 kWh $0.02
Electricity Demand $343,244 55,970 kW-months/year $6.13
Electricity Fees $282,984 - $ -
Natural Gas $17,779 3,012 MMBtu $5.90
TOTAL ENERGY COSTS $1,473,748
RECOMMENDED SAVINGS* $178,232 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $99,653
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$792
Cost:
$310
$82 3,294 $28 5 - - - - $168 - - - $514 - $82
3,294
kWh
$28
5
kW-months/year
-
-
MMBtu
-
-
gal
$168
-
$
-
-
$
$514
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,585
Cost:
$18,400
$1,974 79,609 $828 135 - - - - - - - - $2,783 - $1,974
79,609
kWh
$828
135
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$2,783
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$816
Cost:
$878
$816 32,890 - - - - - - - - - - - - $816
32,890
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,184
Cost:
$200
$2,453 98,910 $831 136 - - - - $(-100) - - - - - $2,453
98,910
kWh
$831
136
kW-months/year
-
-
MMBtu
-
-
gal
$(-100)
-
$
-
-
$
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,191
Cost:
$1,423
$891 35,916 $300 49 - - - - - - - - - - $891
35,916
kWh
$300
49
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
06: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS Savings:
$38,340
Cost:
$12,500
- - - - - - $38,340 4,810 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$38,340
4,810
gal
-
-
$
-
-
$
-
-
$
07: 2.7242 CHANGE ZONE REHEAT COILS TO VARIABLE AIR VOLUME BOXES Savings:
$68,500
Cost:
$15,000
$68,500 2,761,986 - - - - - - - - - - - - $68,500
2,761,986
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
08: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$2,200
Cost:
$1,326
- - $2,200 360 - - - - - - - - - - -
-
kWh
$2,200
360
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,082
Cost:
$3,936
$2,303 92,856 $779 127 - - - - - - - - - - $2,303
92,856
kWh
$779
127
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$12,577
Cost:
$3,000
$1,013 40,827 - - $11,564 1,500 - - - - - - - - $1,013
40,827
kWh
-
-
kW-months/year
$11,564
1,500
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
11: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$11,523
Cost:
$10,275
$8,610 347,170 $2,913 475 - - - - - - - - - - $8,610
347,170
kWh
$2,913
475
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
12: 4.1140 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$29,565
Cost:
$10,000
- - - - - - - - $29,565 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$29,565
-
$
-
-
$
-
-
$
13: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$877
Cost:
-
- - - - - - - - - - $877 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$877
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$178,232
Cost:
$77,248
$86,642 3,493,458 $7,879 1,287 $11,564 1,500 $38,340 4,810 $29,633 - $877 - $3,297 - $86,642
3,493,458
kWh
$7,879
1,287
kW-months/year
$11,564
1,500
MMBtu
$38,340
4,810
gal
$29,633
-
$
$877
-
$
$3,297
-
$
TOTAL IMPLEMENTED Savings:
$99,653
Cost:
$30,111
$80,658 3,252,187 $5,972 976 $11,564 1,500 - - $68 - $877 - $514 - $80,658
3,252,187
kWh
$5,972
976
kW-months/year
$11,564
1,500
MMBtu
-
-
gal
$68
-
$
$877
-
$
$514
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost