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IAC Assessment: OK0628
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IAC Assessment: OK0628
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IAC Center Oklahoma State University
Assessment Year 2001
Principal Product Wrenches
NAICS n/a
SIC 3423 - Hand And Edge Tools, Nec
Sales $50,000,000-$100,000,000
# of Employees 600
Plant Area (Sq.Ft.) 195,000
Annual Production 44,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,185,304 39,880,800 kWh $0.03
Electricity Demand $438,581 92,570 kW-months/year $4.74
Electricity Fees $109,327 - $ -
Natural Gas $792,675 137,377 MMBtu $5.77
TOTAL ENERGY COSTS $2,704,887
RECOMMENDED SAVINGS* $654,261 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $129,360
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6232 INSTALL SET-BACK TIMERS Savings:
$8,150
Cost:
$310
- - - - $8,150 1,458 - - -
-
kWh
-
-
kW-months/year
$8,150
1,458
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$357
Cost:
$613
$357 11,987 - - - - - - $357
11,987
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,940
Cost:
$3,013
- - - - $2,940 526 - - -
-
kWh
-
-
kW-months/year
$2,940
526
MMBtu
-
-
$
04: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$2,448
Cost:
$1,500
- - - - $2,448 438 - - -
-
kWh
-
-
kW-months/year
$2,448
438
MMBtu
-
-
$
05: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$39,477
Cost:
$20,922
- - - - $39,477 7,062 - - -
-
kWh
-
-
kW-months/year
$39,477
7,062
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$75,988
Cost:
$752
$62,391 2,093,640 $13,597 2,868 - - - - $62,391
2,093,640
kWh
$13,597
2,868
kW-months/year
-
-
MMBtu
-
-
$
07: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$20,767
Cost:
$5,653
- - - - $20,767 3,715 - - -
-
kWh
-
-
kW-months/year
$20,767
3,715
MMBtu
-
-
$
08: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$456,570
Cost:
$93,000
- - - - $456,570 81,676 - - -
-
kWh
-
-
kW-months/year
$456,570
81,676
MMBtu
-
-
$
09: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$5,452
Cost:
$500
- - - - - - $5,452 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,452
-
$
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$42,112
Cost:
$100,000
- - - - - - $42,112 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$42,112
-
$
TOTAL RECOMMENDED Savings:
$654,261
Cost:
$226,263
$62,748 2,105,627 $13,597 2,868 $530,352 94,875 $47,564 - $62,748
2,105,627
kWh
$13,597
2,868
kW-months/year
$530,352
94,875
MMBtu
$47,564
-
$
TOTAL IMPLEMENTED Savings:
$129,360
Cost:
$27,110
$62,748 2,105,627 $13,597 2,868 $53,015 9,484 - - $62,748
2,105,627
kWh
$13,597
2,868
kW-months/year
$53,015
9,484
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes