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IAC Assessment: OK0633
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IAC Assessment: OK0633
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IAC Center Oklahoma State University
Assessment Year 2002
Principal Product Activated Carbon for liquid purification
NAICS n/a
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 88
Plant Area (Sq.Ft.) 152,245
Annual Production 40,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $288,906 15,909,838 kWh $0.02
Electricity Demand $248,895 26,200 kW-months/year $9.50
Electricity Fees $1,217 - $ -
Natural Gas $1,147,250 270,183 MMBtu $4.25
TOTAL ENERGY COSTS $1,686,268
RECOMMENDED SAVINGS* $1,139,769 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $857,118
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,287
Cost:
$552
$54 2,965 $39 4 - - - - $269 - $925 - - - $54
2,965
kWh
$39
4
kW-months/year
-
-
MMBtu
-
-
MMBtu
$269
-
$
$925
-
$
-
-
Tgal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$351
Cost:
$720
$351 19,282 - - - - - - - - - - - - $351
19,282
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,451
Cost:
$2,995
$375 20,592 $1,010 106 - - - - - - $66 - - - $375
20,592
kWh
$1,010
106
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$66
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$766
Cost:
$35,173
$1,076 72,770 $774 84 - - - - - - $(-1,084) - - - $1,076
72,770
kWh
$774
84
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$(-1,084)
-
$
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$94,595
Cost:
$103,140
$55,019 3,023,042 $39,576 4,140 - - - - - - - - - - $55,019
3,023,042
kWh
$39,576
4,140
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.2161 OPTIMIZE OPERATION OF MULTI-STAGE VACUUM STEAM JETS Savings:
$276,478
Cost:
$200,000
- - - - $(-214,695) (-47,103) $491,173 47,103 - - - - - - -
-
kWh
-
-
kW-months/year
$(-214,695)
(-47,103)
MMBtu
$491,173
47,103
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.2423 INSTALL WASTE HEAT BOILER TO PRODUCE STEAM Savings:
$752,359
Cost:
$502,500
- - - - - - $762,104 47,103 - - - - $(-9,745) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$762,104
47,103
MMBtu
-
-
$
-
-
$
$(-9,745)
-
Tgal
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$5,822
Cost:
$11,440
- - - - $5,822 1,094 - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,822
1,094
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.6232 INSTALL SET-BACK TIMERS Savings:
$6,660
Cost:
$3,570
- - - - $6,660 1,461 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,660
1,461
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$1,139,769
Cost:
$860,090
$56,875 3,138,651 $41,399 4,334 $(-202,213) (-44,548) $1,253,277 94,206 $269 - $(-93) - $(-9,745) - $56,875
3,138,651
kWh
$41,399
4,334
kW-months/year
$(-202,213)
(-44,548)
MMBtu
$1,253,277
94,206
MMBtu
$269
-
$
$(-93)
-
$
$(-9,745)
-
Tgal
TOTAL IMPLEMENTED Savings:
$857,118
Cost:
$647,930
$56,524 3,119,369 $41,399 4,334 $6,660 1,461 $762,104 47,103 $269 - $(-93) - $(-9,745) - $56,524
3,119,369
kWh
$41,399
4,334
kW-months/year
$6,660
1,461
MMBtu
$762,104
47,103
MMBtu
$269
-
$
$(-93)
-
$
$(-9,745)
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Ancillary Material Cost Water Consumption