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IAC Assessment: OK0642
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IAC Assessment: OK0642
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IAC Center Oklahoma State University
Assessment Year 2002
Principal Product Corrugated Cardboard
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 164
Plant Area (Sq.Ft.) 200,000
Annual Production 830,000 Thousand Feet
Production Hrs. Annual 4,160
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $171,081 4,943,520 kWh $0.03
Electricity Demand $64,060 - kW-months/year -
Electricity Fees $16,434 - $ -
Natural Gas $272,630 44,436 MMBtu $6.14
TOTAL ENERGY COSTS $344,205
RECOMMENDED SAVINGS* $304,935 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,721
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,760
Cost:
$9,780
- - - - $5,760 1,567 - - - - - - -
-
kWh
-
-
kW-months/year
$5,760
1,567
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,120
Cost:
$900
$3,420 98,856 - - - - - - $(-300) - - - $3,420
98,856
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$(-300)
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,265
Cost:
$10
$859 24,830 $406 72 - - - - - - - - $859
24,830
kWh
$406
72
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,998
Cost:
$15,836
$3,644 105,331 $1,146 203 - - - - - - $5,208 - $3,644
105,331
kWh
$1,146
203
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$5,208
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$711
Cost:
$450
$711 20,571 - - - - - - - - - - $711
20,571
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,130
Cost:
$332
- - - - $2,130 579 - - - - - - -
-
kWh
-
-
kW-months/year
$2,130
579
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$446
Cost:
-
$243 7,020 $203 36 - - - - - - - - $243
7,020
kWh
$203
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$245,550
Cost:
$11,639
- - - - - - $244,200 1,320,000 $5,400 - $(-4,050) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$244,200
1,320,000
lb
$5,400
-
$
$(-4,050)
-
$
09: 4.426 MODIFY WORKLOAD Savings:
$35,955
Cost:
-
- - - - - - - - $41,600 - $(-5,645) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$41,600
-
$
$(-5,645)
-
$
TOTAL RECOMMENDED Savings:
$304,935
Cost:
$38,947
$8,877 256,608 $1,755 311 $7,890 2,146 $244,200 1,320,000 $46,700 - $(-4,487) - $8,877
256,608
kWh
$1,755
311
kW-months/year
$7,890
2,146
MMBtu
$244,200
1,320,000
lb
$46,700
-
$
$(-4,487)
-
$
TOTAL IMPLEMENTED Savings:
$12,721
Cost:
$11,022
$4,522 130,706 $609 108 $7,890 2,146 - - $(-300) - - - $4,522
130,706
kWh
$609
108
kW-months/year
$7,890
2,146
MMBtu
-
-
lb
$(-300)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost