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IAC Assessment: OK0647
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IAC Assessment: OK0647
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IAC Center Oklahoma State University
Assessment Year 2002
Principal Product Medium Density Fiberboard
NAICS n/a
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 166,840
Annual Production 400,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,454,752 33,636,325 kWh $0.04
Natural Gas $1,197,843 241,525 MMBtu $4.96
TOTAL ENERGY COSTS $2,712,595
RECOMMENDED SAVINGS* $379,428 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $251,676
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$42,712
Cost:
$2,250
$42,712 1,123,974 - - - - $42,712
1,123,974
kWh
-
-
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$29,330
Cost:
$9,344
- - $29,330 9,777 - - -
-
kWh
$29,330
9,777
MMBtu
-
-
$
03: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$21,369
Cost:
$15,150
- - $21,369 7,123 - - -
-
kWh
$21,369
7,123
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,658
Cost:
$3,635
$16,658 438,380 - - - - $16,658
438,380
kWh
-
-
MMBtu
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,788
Cost:
$9,041
- - $11,788 4,336 - - -
-
kWh
$11,788
4,336
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,412
Cost:
$3,349
$2,412 63,484 - - - - $2,412
63,484
kWh
-
-
MMBtu
-
-
$
07: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$166,400
Cost:
$208,754
- - - - $166,400 - -
-
kWh
-
-
MMBtu
$166,400
-
$
08: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$87,000
Cost:
$5,400
- - - - $87,000 - -
-
kWh
-
-
MMBtu
$87,000
-
$
09: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,446
Cost:
$372
- - $1,446 292 - - -
-
kWh
$1,446
292
MMBtu
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$313
Cost:
$395
$313 8,237 - - - - $313
8,237
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$379,428
Cost:
$257,690
$62,095 1,634,075 $63,933 21,528 $253,400 - $62,095
1,634,075
kWh
$63,933
21,528
MMBtu
$253,400
-
$
TOTAL IMPLEMENTED Savings:
$251,676
Cost:
$229,761
$42,712 1,123,974 $42,564 14,405 $166,400 - $42,712
1,123,974
kWh
$42,564
14,405
MMBtu
$166,400
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes