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IAC Assessment: OK0648
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IAC Assessment: OK0648
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IAC Center Oklahoma State University
Assessment Year 2002
Principal Product Plastic Resin
NAICS n/a
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 54
Plant Area (Sq.Ft.) 43,500
Annual Production 42,500 Pounds
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $96,410 5,380,000 kWh $0.02
Electricity Demand $92,971 - kW-months/year -
Electricity Fees $1,670 - $ -
Natural Gas $394,066 131,296 MMBtu $3.00
TOTAL ENERGY COSTS $628,829
RECOMMENDED SAVINGS* $298,742 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,766
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$12,108
Cost:
$2,317
- - - - - - $12,108 4,036 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,108
4,036
MMBtu
-
-
$
-
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$38,422
Cost:
$70,536
$(-2,340) (-130,715) $(-1,706) (-17) - - $42,468 14,156 - - - - $(-2,340)
(-130,715)
kWh
$(-1,706)
(-17)
kW-months/year
-
-
$
$42,468
14,156
MMBtu
-
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,590
Cost:
$4,344
- - - - $4,590 - - - - - - - -
-
kWh
-
-
kW-months/year
$4,590
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,975
Cost:
$4,500
$2,975 166,120 - - - - - - - - - - $2,975
166,120
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$6,955
Cost:
$22,000
- - - - - - - - - - $6,955 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$6,955
-
$
06: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$59,232
Cost:
$12,200
- - - - - - - - $59,232 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$59,232
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,683
Cost:
$240
$1,923 107,460 - - - - - - $(-240) - - - $1,923
107,460
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$(-240)
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$94
Cost:
$288
$94 5,460 - - - - - - - - - - $94
5,460
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$169,242
Cost:
$37,910
- - - - - - $169,242 56,414 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$169,242
56,414
MMBtu
-
-
$
-
-
$
10: 2.2514 COVER OPEN TANKS Savings:
$1,983
Cost:
$752
- - - - - - $1,983 661 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,983
661
MMBtu
-
-
$
-
-
$
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,458
Cost:
$702
- - - - - - $1,458 379 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,458
379
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$298,742
Cost:
$155,789
$2,652 148,325 $(-1,706) (-17) $4,590 - $227,259 75,646 $58,992 - $6,955 - $2,652
148,325
kWh
$(-1,706)
(-17)
kW-months/year
$4,590
-
$
$227,259
75,646
MMBtu
$58,992
-
$
$6,955
-
$
TOTAL IMPLEMENTED Savings:
$16,766
Cost:
$7,057
$4,898 273,580 - - - - $12,108 4,036 $(-240) - - - $4,898
273,580
kWh
-
-
kW-months/year
-
-
$
$12,108
4,036
MMBtu
$(-240)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes