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IAC Assessment: OK0650
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IAC Assessment: OK0650
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IAC Center Oklahoma State University
Assessment Year 2002
Principal Product Calcined Petroleum Coke
NAICS n/a
SIC 2999 - Petroleum And Coal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 73
Plant Area (Sq.Ft.) 306,000
Annual Production 500,000 Tons
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $251,381 8,435,200 kWh $0.03
Electricity Demand $121,039 122,765 kW-months/year $0.99
Electricity Fees $2,764 - $ -
Natural Gas $777,924 151,465 MMBtu $5.14
TOTAL ENERGY COSTS $1,081,406
RECOMMENDED SAVINGS* $5,768,423 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,276
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,203
Cost:
$1,190
$1,203 46,253 - - - - - - - - - - $1,203
46,253
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,073
Cost:
$100
$3,671 141,193 $1,402 1,488 - - - - - - - - $3,671
141,193
kWh
$1,402
1,488
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$56,715
Cost:
$16,956
- - - - $56,715 10,543 - - - - - - -
-
kWh
-
-
kW-months/year
$56,715
10,543
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$133,632
Cost:
$206,750
- - - - $133,632 24,843 - - - - - - -
-
kWh
-
-
kW-months/year
$133,632
24,843
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$4,021,800
Cost:
$30,000,000
- - - - - - - - $4,021,800 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,021,800
-
$
-
-
$
06: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$1,550,000
Cost:
$150,000
- - - - - - $(-50,000) - - - $1,600,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-50,000)
-
$
-
-
$
$1,600,000
-
$
TOTAL RECOMMENDED Savings:
$5,768,423
Cost:
$30,374,996
$4,874 187,446 $1,402 1,488 $190,347 35,386 $(-50,000) - $4,021,800 - $1,600,000 - $4,874
187,446
kWh
$1,402
1,488
kW-months/year
$190,347
35,386
MMBtu
$(-50,000)
-
$
$4,021,800
-
$
$1,600,000
-
$
TOTAL IMPLEMENTED Savings:
$6,276
Cost:
$1,290
$4,874 187,446 $1,402 1,488 - - - - - - - - $4,874
187,446
kWh
$1,402
1,488
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material