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IAC Assessment: OK0653
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IAC Assessment: OK0653
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IAC Center Oklahoma State University
Assessment Year 2003
Principal Product Metal Stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 75,000
Annual Production 15 Pieces
Production Hrs. Annual 4,160
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,115 3,019,026 kWh $0.04
Electricity Demand $62,140 9,560 kW-months/year $6.50
Electricity Fees $5,336 - $ -
Natural Gas $79,739 16,972 MMBtu $4.70
TOTAL ENERGY COSTS $281,659
RECOMMENDED SAVINGS* $102,162 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,697
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$10,530
Cost:
$6,844
- - $10,530 1,620 - - - - -
-
kWh
$10,530
1,620
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$14,697
Cost:
$8,210
- - - - $14,697 2,468 - - -
-
kWh
-
-
kW-months/year
$14,697
2,468
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,582
Cost:
$600
$5,882 214,445 - - - - $(-300) - $5,882
214,445
kWh
-
-
kW-months/year
-
-
MMBtu
$(-300)
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,904
Cost:
$13,860
- - - - $3,904 557 - - -
-
kWh
-
-
kW-months/year
$3,904
557
MMBtu
-
-
$
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$5,337
Cost:
$3,280
- - - - $5,337 896 - - -
-
kWh
-
-
kW-months/year
$5,337
896
MMBtu
-
-
$
06: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$25,432
Cost:
$4,800
- - - - - - $25,432 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,432
-
$
07: 4.446 AUTOMATE FINISHING PROCESS Savings:
$36,680
Cost:
$73,250
- - - - - - $36,680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$36,680
-
$
TOTAL RECOMMENDED Savings:
$102,162
Cost:
$110,844
$5,882 214,445 $10,530 1,620 $23,938 3,921 $61,812 - $5,882
214,445
kWh
$10,530
1,620
kW-months/year
$23,938
3,921
MMBtu
$61,812
-
$
TOTAL IMPLEMENTED Savings:
$14,697
Cost:
$8,210
- - - - $14,697 2,468 - - -
-
kWh
-
-
kW-months/year
$14,697
2,468
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes