Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Oklahoma State University |
|---|---|
| Assessment Year | 2003 |
| Principal Product | Gray and Ductile Iron |
| NAICS | 331511 - Iron Foundries |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $5,000,000-$10,000,000 |
| # of Employees | 50 |
| Plant Area (Sq.Ft.) | 44,000 |
| Annual Production | 5,510 Tons |
| Production Hrs. Annual | 8,760 |
| Location (State) | KS |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $613,052 | 14,158,208 | kWh | $0.04 |
| Electricity Demand | $368,618 | 9,204 | kW-months/year | $40.05 |
| Electricity Fees | $(-6,249) | - | $ | - |
| Natural Gas | $1,239,585 | 82,044 | MMBtu | $15.11 |
| TOTAL ENERGY COSTS | $2,215,304 | |||
| RECOMMENDED SAVINGS* | $696,303 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $24,101 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,116 Cost: $722 |
$1,116 | 25,838 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,116 25,838 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $2,220 Cost: $25 |
- | - | - | - | $2,220 | 200 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,220 200 MMBtu |
- - Tgal |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $10,257 Cost: $320 |
$9,281 | 214,830 | $1,176 | 294 | - | - | - | - | $(-200) | - | - | - | - | - |
$9,281 214,830 kWh |
$1,176 294 kW-months/year |
- - MMBtu |
- - Tgal |
$(-200) - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE |
Savings: $16,000 Cost: - |
- | - | - | - | - | - | - | - | $18,000 | - | $(-2,000) | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$18,000 - $ |
$(-2,000) - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $16,814 Cost: $11,574 |
$16,814 | 344,836 | - | - | - | - | - | - | - | - | - | - | - | - |
$16,814 344,836 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2515 USE OPTIMUM THICKNESS INSULATION |
Savings: $3,894 Cost: $3,430 |
- | - | - | - | - | - | - | - | - | - | $3,894 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
$3,894 - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) |
Savings: $10,378 Cost: $7,500 |
- | - | - | - | - | - | $836 | 6,965,000 | - | - | - | - | $9,542 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$836 6,965,000 Tgal |
- - $ |
- - $ |
$9,542 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $11,624 Cost: $11,750 |
$11,624 | 269,087 | - | - | - | - | - | - | - | - | - | - | - | - |
$11,624 269,087 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $624,000 Cost: $10,149 |
- | - | - | - | - | - | - | - | $624,000 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$624,000 - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $696,303 Cost: $45,470 |
$38,835 | 854,591 | $1,176 | 294 | $2,220 | 200 | $836 | 6,965,000 | $641,800 | - | $1,894 | - | $9,542 | - | $38,835 854,591 kWh |
$1,176 294 kW-months/year |
$2,220 200 MMBtu |
$836 6,965,000 Tgal |
$641,800 - $ |
$1,894 - $ |
$9,542 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $24,101 Cost: $12,095 |
$20,905 | 483,917 | $1,176 | 294 | $2,220 | 200 | - | - | $(-200) | - | - | - | - | - | $20,905 483,917 kWh |
$1,176 294 kW-months/year |
$2,220 200 MMBtu |
- - Tgal |
$(-200) - $ |
- - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||