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IAC Assessment: OK0659
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IAC Assessment: OK0659
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IAC Center Oklahoma State University
Assessment Year 2003
Principal Product Poultry Processing and Packaging
NAICS 311615 - Poultry Processing
SIC 2015 - Poultry Slaughtering And Processing
Sales $100,000,000-$500,000,000
# of Employees 1,540
Plant Area (Sq.Ft.) 99,544
Annual Production 376,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $331,826 15,755,161 kWh $0.02
Electricity Demand $153,978 38,148 kW-months/year $4.04
Electricity Fees $332,047 - $ -
Natural Gas $558,773 133,989 MMBtu $4.17
TOTAL ENERGY COSTS $2,716,558
RECOMMENDED SAVINGS* $453,231 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,360
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,223
Cost:
$640
$5,386 251,694 $1,937 484 - - $(-100) - - - - - $5,386
251,694
kWh
$1,937
484
kW-months/year
-
-
MMBtu
$(-100)
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,179
Cost:
$4,683
$585 27,331 $264 66 - - - - $330 - - - $585
27,331
kWh
$264
66
kW-months/year
-
-
MMBtu
-
-
$
$330
-
$
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,247
Cost:
$927
$1,247 58,292 - - - - - - - - - - $1,247
58,292
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,627
Cost:
$31,408
- - - - $8,627 2,152 - - - - - - -
-
kWh
-
-
kW-months/year
$8,627
2,152
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$52,195
Cost:
$19,043
$(-403) (-18,832) - - $52,598 13,120 - - - - - - $(-403)
(-18,832)
kWh
-
-
kW-months/year
$52,598
13,120
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$7,958
Cost:
$100
$55 2,586 - - - - - - - - $7,903 - $55
2,586
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$7,903
-
Tgal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$49,802
Cost:
$152,022
$49,802 2,327,178 - - - - - - - - - - $49,802
2,327,178
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$325,000
Cost:
$625,000
- - - - - - $325,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$325,000
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$453,231
Cost:
$833,823
$56,672 2,648,249 $2,201 550 $61,225 15,272 $324,900 - $330 - $7,903 - $56,672
2,648,249
kWh
$2,201
550
kW-months/year
$61,225
15,272
MMBtu
$324,900
-
$
$330
-
$
$7,903
-
Tgal
TOTAL IMPLEMENTED Savings:
$16,360
Cost:
$5,423
$6,026 281,611 $2,201 550 - - $(-100) - $330 - $7,903 - $6,026
281,611
kWh
$2,201
550
kW-months/year
-
-
MMBtu
$(-100)
-
$
$330
-
$
$7,903
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption