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IAC Assessment: OK0661
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IAC Assessment: OK0661
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IAC Center Oklahoma State University
Assessment Year 2003
Principal Product Fan Coil Units
NAICS 333415 - Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3585 - Refrigeration And Heating Equipment
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 161,000
Annual Production 90,000 Pieces
Production Hrs. Annual 4,160
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $158,791 5,446,800 kWh $0.03
Electricity Demand $141,120 13,402 kW-months/year $10.53
Electricity Fees $9,907 - $ -
Natural Gas $53,403 13,224 MMBtu $4.04
TOTAL ENERGY COSTS $45,693
RECOMMENDED SAVINGS* $133,689 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,220
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$72,173
Cost:
-
- - $72,173 6,854 - - - - - - - - -
-
kWh
$72,173
6,854
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$20,400
Cost:
-
- - - - - - - - $6,000 - $14,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$6,000
-
$
$14,400
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,245
Cost:
$7,483
- - - - $8,245 2,042 - - - - - - -
-
kWh
-
-
kW-months/year
$8,245
2,042
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,319
Cost:
$823
$2,018 74,476 $1,757 215 - - - - $(-456) - - - $2,018
74,476
kWh
$1,757
215
kW-months/year
-
-
MMBtu
-
-
$
$(-456)
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,271
Cost:
$3,206
- - $1,271 298 - - - - - - - - -
-
kWh
$1,271
298
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$3,339
Cost:
$168
$1,883 69,472 $756 200 $1,708 423 - - $(-1,008) - - - $1,883
69,472
kWh
$756
200
kW-months/year
$1,708
423
MMBtu
-
-
$
$(-1,008)
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$441
Cost:
$262
$441 16,286 - - - - - - - - - - $441
16,286
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$13,061
Cost:
$45,000
$13,061 481,970 - - - - - - - - - - $13,061
481,970
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$11,440
Cost:
$2,500
- - - - - - $11,440 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,440
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$133,689
Cost:
$59,442
$17,403 642,204 $75,957 7,567 $9,953 2,465 $11,440 - $4,536 - $14,400 - $17,403
642,204
kWh
$75,957
7,567
kW-months/year
$9,953
2,465
MMBtu
$11,440
-
$
$4,536
-
$
$14,400
-
$
TOTAL IMPLEMENTED Savings:
$48,220
Cost:
$48,323
$15,079 556,446 $1,757 215 - - $11,440 - $5,544 - $14,400 - $15,079
556,446
kWh
$1,757
215
kW-months/year
-
-
MMBtu
$11,440
-
$
$5,544
-
$
$14,400
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product