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IAC Assessment: OK0673
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IAC Assessment: OK0673
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IAC Center Oklahoma State University
Assessment Year 2003
Principal Product Wire Products
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $50,000,000-$100,000,000
# of Employees 270
Plant Area (Sq.Ft.) 300,020
Annual Production 138,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,428,445 51,106,406 kWh $0.03
Electricity Demand $667,902 84,249 kW-months/year $7.93
Electricity Fees $(-239,254) - $ -
Natural Gas $1,444,355 328,247 MMBtu $4.40
TOTAL ENERGY COSTS $3,410,277
RECOMMENDED SAVINGS* $463,128 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,664
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,017
Cost:
$1,000
- - - - $8,017 1,822 - - - - -
-
kWh
-
-
kW-months/year
$8,017
1,822
MMBtu
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$233,293
Cost:
$16,564
$(-861) 30,753 $(-333) 42 $234,487 53,290 - - - - $(-861)
30,753
kWh
$(-333)
42
kW-months/year
$234,487
53,290
MMBtu
-
-
$
-
-
$
03: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$26,256
Cost:
$34,540
- - - - $26,256 5,967 - - - - -
-
kWh
-
-
kW-months/year
$26,256
5,967
MMBtu
-
-
$
-
-
$
04: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$7,440
Cost:
$670
$5,641 201,480 $2,189 276 - - - - $(-390) - $5,641
201,480
kWh
$2,189
276
kW-months/year
-
-
MMBtu
-
-
$
$(-390)
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,926
Cost:
-
$12,926 461,652 - - - - - - - - $12,926
461,652
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,207
Cost:
$1,007
$10,668 380,986 $4,139 522 - - $(-600) - - - $10,668
380,986
kWh
$4,139
522
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$160,989
Cost:
$2,444,362
$69,292 2,474,704 $16,177 2,040 - - $75,520 - - - $69,292
2,474,704
kWh
$16,177
2,040
kW-months/year
-
-
MMBtu
$75,520
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$463,128
Cost:
$2,498,143
$97,666 3,549,575 $22,172 2,880 $268,760 61,079 $74,920 - $(-390) - $97,666
3,549,575
kWh
$22,172
2,880
kW-months/year
$268,760
61,079
MMBtu
$74,920
-
$
$(-390)
-
$
TOTAL IMPLEMENTED Savings:
$29,664
Cost:
$2,677
$16,309 582,466 $6,328 798 $8,017 1,822 $(-600) - $(-390) - $16,309
582,466
kWh
$6,328
798
kW-months/year
$8,017
1,822
MMBtu
$(-600)
-
$
$(-390)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost