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IAC Assessment: OK0680
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IAC Assessment: OK0680
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2004
Principal Product Plastic Cups and Plates
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 265,200
Annual Production 10,200,000 Pieces
Production Hrs. Annual 8,000
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,472,064 39,962,400 kWh $0.04
Natural Gas $38,149 5,405 MMBtu $7.06
TOTAL ENERGY COSTS $1,522,453
RECOMMENDED SAVINGS* $144,607 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,978
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ MMBtu $ $ $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,584
Cost:
$52,597
$19,311 524,768 - - - - - - $3,273 - - - $19,311
524,768
kWh
-
-
MMBtu
-
-
$
-
-
$
$3,273
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,824
Cost:
$980
$170 4,608 - - $531 - - - $2,123 - - - $170
4,608
kWh
-
-
MMBtu
$531
-
$
-
-
$
$2,123
-
$
-
-
Tgal
03: 2.6232 INSTALL SET-BACK TIMERS Savings:
$26,433
Cost:
$1,100
- - $26,433 3,744 - - - - - - - - -
-
kWh
$26,433
3,744
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$19,697
Cost:
$15,783
- - $19,697 2,790 - - - - - - - - -
-
kWh
$19,697
2,790
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$3,154
Cost:
$590
- - - - - - $3,154 - - - - - -
-
kWh
-
-
MMBtu
-
-
$
$3,154
-
$
-
-
$
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$21,427
Cost:
$28,713
$21,427 582,253 - - - - - - - - - - $21,427
582,253
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 2.5123 REDUCE FLUID FLOW RATES Savings:
$38,434
Cost:
$27,594
$38,434 1,044,400 - - - - - - - - - - $38,434
1,044,400
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$945
Cost:
$479
$945 25,728 - - - - - - - - - - $945
25,728
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
09: 3.4141 REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE Savings:
$9,109
Cost:
$36,000
$(-618) (-16,781) - - - - - - - - $9,727 - $(-618)
(-16,781)
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$9,727
-
Tgal
TOTAL RECOMMENDED Savings:
$144,607
Cost:
$163,836
$79,669 2,164,976 $46,130 6,534 $531 - $3,154 - $5,396 - $9,727 - $79,669
2,164,976
kWh
$46,130
6,534
MMBtu
$531
-
$
$3,154
-
$
$5,396
-
$
$9,727
-
Tgal
TOTAL IMPLEMENTED Savings:
$5,978
Cost:
$1,570
$170 4,608 - - $531 - $3,154 - $2,123 - - - $170
4,608
kWh
-
-
MMBtu
$531
-
$
$3,154
-
$
$2,123
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $ $ Tgal
Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption