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IAC Assessment: OK0682
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IAC Assessment: OK0682
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IAC Center Oklahoma State University
Assessment Year 2004
Principal Product Bedding Pillows, Comforters, Texile
NAICS 314120 - Curtain and Linen Mills
SIC 2392 - Housefurnishings, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 7,800,000 Pieces
Production Hrs. Annual 6,240
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $74,273 1,584,300 kWh $0.05
Electricity Fees $5,593 - $ -
Natural Gas $19,588 2,492 MMBtu $7.86
TOTAL ENERGY COSTS $106,894
RECOMMENDED SAVINGS* $33,788 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,096
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,572
Cost:
$163
- - - - $1,572 200 - - - - -
-
kWh
-
-
kW-months/year
$1,572
200
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$906
Cost:
$6,187
$566 17,680 $354 82 - - - - $(-14) - $566
17,680
kWh
$354
82
kW-months/year
-
-
MMBtu
-
-
$
$(-14)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$96
Cost:
$200
$43 1,352 $27 6 - - - - $26 - $43
1,352
kWh
$27
6
kW-months/year
-
-
MMBtu
-
-
$
$26
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$738
Cost:
$682
$738 23,072 - - - - - - - - $738
23,072
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$419
Cost:
$3,000
$168 5,256 $31 7 - - - - $220 - $168
5,256
kWh
$31
7
kW-months/year
-
-
MMBtu
-
-
$
$220
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$132
Cost:
$92
$132 4,113 - - - - - - - - $132
4,113
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,374
Cost:
$15,000
$2,676 83,616 $698 161 - - - - - - $2,676
83,616
kWh
$698
161
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,455
Cost:
$2,134
- - - - $4,455 567 - - - - -
-
kWh
-
-
kW-months/year
$4,455
567
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$892
Cost:
$438
$710 22,173 $182 41 - - - - - - $710
22,173
kWh
$182
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,483
Cost:
$1,200
$2,483 77,584 - - - - - - - - $2,483
77,584
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,729
Cost:
$130
$1,458 45,552 $271 62 - - - - - - $1,458
45,552
kWh
$271
62
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$15,392
Cost:
$10,000
- - - - - - $15,392 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,392
-
$
-
-
$
13: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,600
Cost:
-
- - - - - - $(-2,000) - $3,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-2,000)
-
$
$3,600
-
$
TOTAL RECOMMENDED Savings:
$33,788
Cost:
$39,226
$8,974 280,398 $1,563 359 $6,027 767 $13,392 - $3,832 - $8,974
280,398
kWh
$1,563
359
kW-months/year
$6,027
767
MMBtu
$13,392
-
$
$3,832
-
$
TOTAL IMPLEMENTED Savings:
$23,096
Cost:
$15,483
$4,099 128,085 $213 48 $1,572 200 $13,392 - $3,820 - $4,099
128,085
kWh
$213
48
kW-months/year
$1,572
200
MMBtu
$13,392
-
$
$3,820
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost