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IAC Assessment: OK0685
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IAC Assessment: OK0685
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2004
Principal Product Automotive door seal
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 430
Plant Area (Sq.Ft.) 250,000
Annual Production 25 Pieces
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $671,394 18,770,400 kWh $0.04
Electricity Demand $309,933 42,717 kW-months/year $7.26
Electricity Fees $2,673 - $ -
Natural Gas $155,255 33,057 MMBtu $4.70
TOTAL ENERGY COSTS $1,139,924
RECOMMENDED SAVINGS* $349,532 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $315,202
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ %
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$265,308
Cost:
$559,374
$15,687 40,021 $5,797 657 - - $99,199 - $144,625 - $15,687
40,021
kWh
$5,797
657
kW-months/year
-
-
MMBtu
$99,199
-
$
$144,625
-
%
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$10,694
Cost:
$34,154
- - - - $10,694 2,277 - - - - -
-
kWh
-
-
kW-months/year
$10,694
2,277
MMBtu
-
-
$
-
-
%
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$23,175
Cost:
$1,573
$16,922 472,674 $6,253 709 - - - - - - $16,922
472,674
kWh
$6,253
709
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,972
Cost:
$3,312
$7,282 203,399 $2,690 305 - - - - - - $7,282
203,399
kWh
$2,690
305
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,632
Cost:
$6,246
$8,493 237,243 $3,139 356 - - - - - - $8,493
237,243
kWh
$3,139
356
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,053
Cost:
$2,023
$6,053 167,936 - - - - - - - - $6,053
167,936
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,698
Cost:
$1,250
$22,698 629,735 - - - - - - - - $22,698
629,735
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$349,532
Cost:
$607,932
$77,135 1,751,008 $17,879 2,027 $10,694 2,277 $99,199 - $144,625 - $77,135
1,751,008
kWh
$17,879
2,027
kW-months/year
$10,694
2,277
MMBtu
$99,199
-
$
$144,625
-
%
TOTAL IMPLEMENTED Savings:
$315,202
Cost:
$600,436
$45,944 884,030 $14,740 1,671 $10,694 2,277 $99,199 - $144,625 - $45,944
884,030
kWh
$14,740
1,671
kW-months/year
$10,694
2,277
MMBtu
$99,199
-
$
$144,625
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Increase in Production