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IAC Assessment: OK0688
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IAC Assessment: OK0688
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IAC Center Oklahoma State University
Assessment Year 2004
Principal Product Castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $1,000,000-$5,000,000
# of Employees 36
Plant Area (Sq.Ft.) 20,000
Annual Production 18,000 Pieces
Production Hrs. Annual 5,200
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $105,754 1,555,200 kWh $0.07
Electricity Fees $9,869 - $ -
Natural Gas $46,492 6,375 MMBtu $7.29
TOTAL ENERGY COSTS $162,115
RECOMMENDED SAVINGS* $34,453 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,252
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ $ $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$12,973
Cost:
-
- - $12,973 - - - - - - - -
-
kWh
$12,973
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$3,034
Cost:
$2,400
$3,034 40,832 - - - - - - - - $3,034
40,832
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,575
Cost:
$3,782
- - - - $7,575 1,298 - - - - -
-
kWh
-
-
$
$7,575
1,298
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,211
Cost:
$535
$6,379 85,863 - - - - $(-168) - - - $6,379
85,863
kWh
-
-
$
-
-
MMBtu
$(-168)
-
$
-
-
$
05: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$2,882
Cost:
$3,690
$2,882 38,792 - - - - - - - - $2,882
38,792
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$763
Cost:
$5,444
$1,088 14,667 - - - - - - $(-325) - $1,088
14,667
kWh
-
-
$
-
-
MMBtu
-
-
$
$(-325)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$464
Cost:
$745
$247 3,329 - - - - $217 - - - $247
3,329
kWh
-
-
$
-
-
MMBtu
$217
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$550
Cost:
$1,846
$657 8,840 - - - - $(-107) - - - $657
8,840
kWh
-
-
$
-
-
MMBtu
$(-107)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$34,453
Cost:
$18,442
$14,288 192,323 $12,973 - $7,575 1,298 $(-58) - $(-325) - $14,288
192,323
kWh
$12,973
-
$
$7,575
1,298
MMBtu
$(-58)
-
$
$(-325)
-
$
TOTAL IMPLEMENTED Savings:
$20,252
Cost:
$12,253
$12,952 174,327 - - $7,575 1,298 $(-275) - - - $12,952
174,327
kWh
-
-
$
$7,575
1,298
MMBtu
$(-275)
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost