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IAC Assessment: OK0693
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IAC Assessment: OK0693
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IAC Center Oklahoma State University
Assessment Year 2004
Principal Product Wet-formed fiberglass material
NAICS 327212 - Other Pressed and Blown Glass and Glassware Manufacturing
SIC 3229 - Pressed And Blown Glass, Nec
Sales $50,000,000-$100,000,000
# of Employees 75
Plant Area (Sq.Ft.) 72,700
Annual Production 44,500 Thousand Feet
Production Hrs. Annual 8,760
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $398,550 13,440,000 kWh $0.03
Electricity Demand $87,832 20,178 kW-months/year $4.35
Electricity Fees $17,465 - $ -
Natural Gas $1,916,769 265,661 MMBtu $7.22
Other Gas $49,840 37,798 MMBtu $1.32
TOTAL ENERGY COSTS $2,529,220
RECOMMENDED SAVINGS* $631,952 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,031
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$585,281
Cost:
$30,200
- - - - - - $585,281 56,414 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$585,281
56,414
MMBtu
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$28,651
Cost:
$88,297
$28,651 964,680 - - - - - - - - - - $28,651
964,680
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,010
Cost:
$10,720
- - - - $7,010 - - - - - - - -
-
kWh
-
-
kW-months/year
$7,010
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$2,179
Cost:
$3,635
$1,170 39,410 $1,009 252 - - - - - - - - $1,170
39,410
kWh
$1,009
252
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,903
Cost:
$31,913
$2,773 93,382 $513 128 - - - - $243 - $2,374 - $2,773
93,382
kWh
$513
128
kW-months/year
-
-
$
-
-
MMBtu
$243
-
$
$2,374
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$808
Cost:
$123
$683 22,995 $125 31 - - - - - - - - $683
22,995
kWh
$125
31
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$992
Cost:
$1,025
$838 28,231 $154 38 - - - - - - - - $838
28,231
kWh
$154
38
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$772
Cost:
$1,140
- - - - - - $772 100 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$772
100
MMBtu
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$356
Cost:
$737
$356 11,981 - - - - - - - - - - $356
11,981
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$631,952
Cost:
$167,790
$34,471 1,160,679 $1,801 449 $7,010 - $586,053 56,514 $243 - $2,374 - $34,471
1,160,679
kWh
$1,801
449
kW-months/year
$7,010
-
$
$586,053
56,514
MMBtu
$243
-
$
$2,374
-
$
TOTAL IMPLEMENTED Savings:
$7,031
Cost:
$33,790
$3,129 105,363 $513 128 - - $772 100 $243 - $2,374 - $3,129
105,363
kWh
$513
128
kW-months/year
-
-
$
$772
100
MMBtu
$243
-
$
$2,374
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost