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IAC Assessment: OK0698
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IAC Assessment: OK0698
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IAC Center Oklahoma State University
Assessment Year 2004
Principal Product Plastic Products
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales n/a
# of Employees 300
Plant Area (Sq.Ft.) 400,000
Annual Production 33,700,000 Pounds
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $278,739 11,552,800 kWh $0.02
Electricity Demand $201,222 20,720 kW-months/year $9.71
Natural Gas $37,333 6,540 MMBtu $5.71
TOTAL ENERGY COSTS $532,583
RECOMMENDED SAVINGS* $73,043 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,996
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,375
Cost:
$9,750
$7,375 306,032 - - - - - - - - - - $7,375
306,032
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,579
Cost:
$887
$3,598 149,310 $1,981 17 - - - - - - - - $3,598
149,310
kWh
$1,981
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$11,540
Cost:
$32,000
$11,540 478,804 - - - - - - - - - - $11,540
478,804
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$16,315
Cost:
$8,500
- - $16,315 140 - - - - - - - - -
-
kWh
$16,315
140
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$4,955
Cost:
$150
$914 37,913 - - $4,041 708 - - - - - - $914
37,913
kWh
-
-
kW-months/year
$4,041
708
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$10,656
Cost:
$50,065
$10,656 442,175 - - - - - - - - - - $10,656
442,175
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,200
Cost:
-
- - - - - - - - $5,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,200
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$391
Cost:
$804
$391 16,224 - - - - - - - - - - $391
16,224
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,550
Cost:
$60
- - - - - - $2,550 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,550
-
Tgal
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,196
Cost:
$360
$963 39,946 $531 5 - - - - - - $702 - $963
39,946
kWh
$531
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$702
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$567
Cost:
$1,377
$184 7,621 $101 1 - - - - $282 - - - $184
7,621
kWh
$101
1
kW-months/year
-
-
MMBtu
-
-
Tgal
$282
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,719
Cost:
$16,878
$1,111 46,085 $613 5 - - - - $3,995 - - - $1,111
46,085
kWh
$613
5
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,995
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$73,043
Cost:
$120,831
$36,732 1,524,110 $19,541 168 $4,041 708 $2,550 - $9,477 - $702 - $36,732
1,524,110
kWh
$19,541
168
kW-months/year
$4,041
708
MMBtu
$2,550
-
Tgal
$9,477
-
$
$702
-
$
TOTAL IMPLEMENTED Savings:
$28,996
Cost:
$51,946
$16,824 698,044 $2,695 23 - - - - $9,477 - - - $16,824
698,044
kWh
$2,695
23
kW-months/year
-
-
MMBtu
-
-
Tgal
$9,477
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material