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IAC Assessment: OK0703
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IAC Assessment: OK0703
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IAC Center Oklahoma State University
Assessment Year 2005
Principal Product Plastic Products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 800,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $932,608 32,536,452 kWh $0.03
Electricity Demand $334,367 55,746 kW-months/year $6.00
Electricity Fees $5,460 - $ -
Natural Gas $50,262 6,817 MMBtu $7.37
TOTAL ENERGY COSTS $1,322,697
RECOMMENDED SAVINGS* $187,803 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,862
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$37,468
Cost:
$34,300
$37,468 1,305,510 - - - - $37,468
1,305,510
kWh
-
-
kW-months/year
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,044
Cost:
$25,020
$7,044 245,462 - - - - $7,044
245,462
kWh
-
-
kW-months/year
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$36,596
Cost:
$39,180
$36,596 1,275,134 - - - - $36,596
1,275,134
kWh
-
-
kW-months/year
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$53,659
Cost:
$1,739
$53,659 1,372,341 - - - - $53,659
1,372,341
kWh
-
-
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$21,204
Cost:
$1,727
$16,484 574,380 $4,720 787 - - $16,484
574,380
kWh
$4,720
787
kW-months/year
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,018
Cost:
$22,540
$7,011 244,277 $2,007 335 - - $7,011
244,277
kWh
$2,007
335
kW-months/year
-
-
$
07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,250
Cost:
-
- - - - $1,250 - -
-
kWh
-
-
kW-months/year
$1,250
-
$
08: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$21,564
Cost:
$1,025
- - $21,564 3,600 - - -
-
kWh
$21,564
3,600
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$187,803
Cost:
$125,531
$158,262 5,017,104 $28,291 4,722 $1,250 - $158,262
5,017,104
kWh
$28,291
4,722
kW-months/year
$1,250
-
$
TOTAL IMPLEMENTED Savings:
$73,862
Cost:
$88,467
$67,135 2,339,253 $6,727 1,122 - - $67,135
2,339,253
kWh
$6,727
1,122
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes