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IAC Assessment: OK0704
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IAC Assessment: OK0704
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IAC Center Oklahoma State University
Assessment Year 2005
Principal Product Ice cream
NAICS 311520 - Ice Cream and Frozen Dessert Manufacturing
SIC 2024 - Ice Cream And Frozen Desserts
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 140,946
Annual Production 8,000 Thousand Gallons
Production Hrs. Annual 3,120
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $372,500 10,132,500 kWh $0.04
Electricity Demand $158,066 27,062 kW-months/year $5.84
Electricity Fees $10,217 - $ -
Natural Gas $174,084 33,022 MMBtu $5.27
TOTAL ENERGY COSTS $714,867
RECOMMENDED SAVINGS* $41,418 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$7,257
Cost:
$5,175
- - - - $2,017 383 $2,248 1,653 - - - - $2,992 - -
-
kWh
-
-
kW-months/year
$2,017
383
MMBtu
$2,248
1,653
Tgal
-
-
$
-
-
$
$2,992
-
Tgal
02: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$4,358
Cost:
$1,436
- - - - $4,358 827 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,358
827
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$820
Cost:
$688
$820 22,277 - - - - - - - - - - - - $820
22,277
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,912
Cost:
$8,734
$1,505 40,909 $974 156 - - - - - - $1,433 - - - $1,505
40,909
kWh
$974
156
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$1,433
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,011
Cost:
$2,257
$469 12,755 $108 17 - - - - $780 - $2,654 - - - $469
12,755
kWh
$108
17
kW-months/year
-
-
MMBtu
-
-
Tgal
$780
-
$
$2,654
-
$
-
-
Tgal
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,769
Cost:
$11,310
- - - - $9,769 1,853 - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,769
1,853
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
07: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$8,000
Cost:
-
- - - - - - - - $8,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,000
-
$
-
-
$
-
-
Tgal
08: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,663
Cost:
$20
- - - - $1,663 316 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,663
316
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
09: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,463
Cost:
$13,554
$887 24,097 $576 93 - - - - - - - - - - $887
24,097
kWh
$576
93
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$165
Cost:
$1,153
$161 4,379 $30 5 - - - - - - $(-26) - - - $161
4,379
kWh
$30
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$(-26)
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$41,418
Cost:
$44,327
$3,842 104,417 $1,688 271 $17,807 3,379 $2,248 1,653 $8,780 - $4,061 - $2,992 - $3,842
104,417
kWh
$1,688
271
kW-months/year
$17,807
3,379
MMBtu
$2,248
1,653
Tgal
$8,780
-
$
$4,061
-
$
$2,992
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption