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IAC Assessment: OK0712
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IAC Assessment: OK0712
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IAC Center Oklahoma State University
Assessment Year 2005
Principal Product Plastics Injection Molding
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 350,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,003,807 42,282,000 kWh $0.02
Electricity Demand $394,269 66,543 kW-months/year $5.93
Electricity Fees $431,845 - $ -
Natural Gas $28,274 2,815 MMBtu $10.04
TOTAL ENERGY COSTS $1,938,435
RECOMMENDED SAVINGS* $117,318 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,981
Cost:
$11,356
$4,016 118,936 $965 163 - - - - - - - - $4,016
118,936
kWh
$965
163
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,669
Cost:
$7,920
$20,669 612,064 - - - - - - - - - - $20,669
612,064
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,357
Cost:
$23,560
$9,357 277,067 - - - - - - - - - - $9,357
277,067
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$672
Cost:
$1,820
$672 19,885 - - - - - - - - - - $672
19,885
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,800
Cost:
$5,000
$14,351 424,948 $3,449 49 - - - - - - - - $14,351
424,948
kWh
$3,449
49
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$39,487
Cost:
$48,800
$39,487 916,178 - - - - - - - - - - $39,487
916,178
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,142
Cost:
$860
$166 4,906 $40 1 - - $936 - - - - - $166
4,906
kWh
$40
1
kW-months/year
-
-
MMBtu
$936
-
$
-
-
$
-
-
$
08: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$4,000
Cost:
$3,000
- - - - - - - - - - $4,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$4,000
-
$
09: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,026
Cost:
$3,377
$464 13,732 $562 65 - - - - - - - - $464
13,732
kWh
$562
65
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,512
Cost:
$660
- - - - $1,512 155 - - - - - - -
-
kWh
-
-
kW-months/year
$1,512
155
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,871
Cost:
$1,327
$7,293 215,955 $1,778 300 - - $(-200) - - - - - $7,293
215,955
kWh
$1,778
300
kW-months/year
-
-
MMBtu
$(-200)
-
$
-
-
$
-
-
$
12: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$7,801
Cost:
-
- - - - - - - - $7,801 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$7,801
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$117,318
Cost:
$107,680
$96,475 2,603,671 $6,794 578 $1,512 155 $736 - $7,801 - $4,000 - $96,475
2,603,671
kWh
$6,794
578
kW-months/year
$1,512
155
MMBtu
$736
-
$
$7,801
-
$
$4,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost