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IAC Assessment: OK0718
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IAC Assessment: OK0718
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IAC Center Oklahoma State University
Assessment Year 2005
Principal Product Derivatives of guar gum
NAICS 325194 - Cyclic Crude, Intermediate, and Gum and Wood Chemical Manufacturing
SIC 2861 - Gum And Wood Chemicals
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 100,000
Annual Production 28,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,289,538 21,211,936 kWh $0.06
Electricity Demand $140,806 - kW-months/year -
Electricity Fees $38,635 - $ -
Natural Gas $997,942 141,963 MMBtu $7.03
TOTAL ENERGY COSTS $2,569,921
RECOMMENDED SAVINGS* $55,238 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,701
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$12,970
Cost:
$500
$12,141 199,035 $829 274 - - - - $12,141
199,035
kWh
$829
274
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$13,021
Cost:
$40,875
$13,021 213,467 - - - - - - $13,021
213,467
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$5,034
Cost:
$459
$4,713 77,263 $321 106 - - - - $4,713
77,263
kWh
$321
106
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,239
Cost:
$8,030
- - - - $4,239 603 - - -
-
kWh
-
-
kW-months/year
$4,239
603
MMBtu
-
-
$
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$2,243
Cost:
$5,175
- - - - $2,243 319 - - -
-
kWh
-
-
kW-months/year
$2,243
319
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,343
Cost:
$1,693
- - - - $1,343 191 - - -
-
kWh
-
-
kW-months/year
$1,343
191
MMBtu
-
-
$
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,162
Cost:
$1,710
- - - - $2,162 308 - - -
-
kWh
-
-
kW-months/year
$2,162
308
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,226
Cost:
$66,500
$10,340 169,506 $704 232 - - $3,182 - $10,340
169,506
kWh
$704
232
kW-months/year
-
-
MMBtu
$3,182
-
$
TOTAL RECOMMENDED Savings:
$55,238
Cost:
$124,942
$40,215 659,271 $1,854 612 $9,987 1,421 $3,182 - $40,215
659,271
kWh
$1,854
612
kW-months/year
$9,987
1,421
MMBtu
$3,182
-
$
TOTAL IMPLEMENTED Savings:
$30,701
Cost:
$70,403
$22,481 368,541 $1,533 506 $3,505 499 $3,182 - $22,481
368,541
kWh
$1,533
506
kW-months/year
$3,505
499
MMBtu
$3,182
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes