IAC Center Oklahoma State University
Assessment Year 2006
Principal Product Metal Plating
NAICS 332811 - Metal Heat Treating
SIC 3471 - Plating And Polishing
Sales $20,000,000
# of Employees 125
Plant Area (Sq.Ft.) 70,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) OK
View Case Study
Source Yearly Cost Usage
Electricity Usage $297,576 6,071,609
Electricity Demand $77,096 16,966
Electricity Fees $5,303 -
Natural Gas $200,899 32,308
TOTAL ENERGY COSTS $640,327
RECOMMENDED SAVINGS* $86,383 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* $65,238
#|Description Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW/month $ MMBtu $ $
01: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$23,600
Cost:
$18,000
- - - - $23,600 3,077 - - -
-
kWh
-
-
kW/month
$23,600
3,077
MMBtu
-
-
$
02: 2.2131 INSULATE STEAM / HOT WATER LINES Savings:
$7,849
Cost:
$10,033
- - - - $7,849 1,023 - - -
-
kWh
-
-
kW/month
$7,849
1,023
MMBtu
-
-
$
03: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$1,135
Cost:
$587
- - - - $1,135 148 - - -
-
kWh
-
-
kW/month
$1,135
148
MMBtu
-
-
$
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$1,065
Cost:
$2,539
- - - - $1,065 139 - - -
-
kWh
-
-
kW/month
$1,065
139
MMBtu
-
-
$
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$3,531
Cost:
$5,250
- - - - $3,531 460 - - -
-
kWh
-
-
kW/month
$3,531
460
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,876
Cost:
$17,879
$13,876 221,654 - - - - - - $13,876
221,654
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
07: 2.4232 ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING Savings:
$8,395
Cost:
$7,192
$8,395 149,174 - - - - - - $8,395
149,174
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
08: 2.4143 USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM Savings:
$23,096
Cost:
$42,002
$23,096 368,945 - - - - - - $23,096
368,945
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,836
Cost:
$9,913
$3,577 73,008 $531 117 - - $(-272) - $3,577
73,008
kWh
$531
117
kW/month
-
-
MMBtu
$(-272)
-
$
TOTAL RECOMMENDED Savings:
$86,383
Cost:
$113,395
$48,944 812,781 $531 117 $37,180 4,847 $(-272) - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
TOTAL IMPLEMENTED Savings:
$65,238
Cost:
$83,718
$36,972 590,599 - - $28,266 3,685 - - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
$ kWh $ kW/month $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
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