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IAC Assessment: OK0726
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IAC Assessment: OK0726
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IAC Center Oklahoma State University
Assessment Year 2006
Principal Product Poultry Products
NAICS 311615 - Poultry Processing
SIC 2015 - Poultry Slaughtering And Processing
Sales $100,000,000-$500,000,000
# of Employees 410
Plant Area (Sq.Ft.) 230,000
Annual Production 400,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $531,643 15,499,800 kWh $0.03
Electricity Demand $335,070 33,608 kW-months/year $9.97
Natural Gas $576,759 81,925 MMBtu $7.04
TOTAL ENERGY COSTS $1,734,705
RECOMMENDED SAVINGS* $149,917 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$1,838
Cost:
$2,305
$1,204 33,072 $634 64 - - $1,204
33,072
kWh
$634
64
kW-months/year
-
-
MMBtu
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$11,412
Cost:
$13,554
$7,475 205,369 $3,937 395 - - $7,475
205,369
kWh
$3,937
395
kW-months/year
-
-
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,127
Cost:
$339
- - - - $2,127 299 -
-
kWh
-
-
kW-months/year
$2,127
299
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$21,283
Cost:
$32,000
- - - - $21,283 2,995 -
-
kWh
-
-
kW-months/year
$21,283
2,995
MMBtu
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$18,769
Cost:
$16,500
- - - - $18,769 2,636 -
-
kWh
-
-
kW-months/year
$18,769
2,636
MMBtu
06: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$31,992
Cost:
$32,500
- - - - $31,992 4,491 -
-
kWh
-
-
kW-months/year
$31,992
4,491
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$55,348
Cost:
$35,269
- - - - $55,348 7,983 -
-
kWh
-
-
kW-months/year
$55,348
7,983
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,168
Cost:
$8,723
$3,168 91,020 - - - - $3,168
91,020
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$579
Cost:
$2,006
$579 16,351 - - - - $579
16,351
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,213
Cost:
$331
$1,213 34,265 - - - - $1,213
34,265
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,188
Cost:
$5,750
- - $2,188 218 - - -
-
kWh
$2,188
218
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$149,917
Cost:
$149,277
$13,639 380,077 $6,759 677 $129,519 18,404 $13,639
380,077
kWh
$6,759
677
kW-months/year
$129,519
18,404
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas