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IAC Assessment: OK0739
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IAC Assessment: OK0739
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2006
Principal Product Vehicle Bumpers
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 352,793
Annual Production 400,000 Pieces
Production Hrs. Annual 4,160
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,535,365 33,258,480 kWh $0.05
Electricity Demand $449,463 69,362 kW-months/year $6.48
Natural Gas $1,081,143 123,600 MMBtu $8.75
TOTAL ENERGY COSTS $3,119,441
RECOMMENDED SAVINGS* $311,322 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,475
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,798
Cost:
$9,750
$2,798 121,109 - - $2,798
121,109
kWh
-
-
MMBtu
02: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$156,872
Cost:
$2,175,000
$156,872 1,472,640 - - $156,872
1,472,640
kWh
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$139,230
Cost:
$39,852
- - $139,230 15,912 -
-
kWh
$139,230
15,912
MMBtu
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,011
Cost:
$390
$3,011 65,170 - - $3,011
65,170
kWh
-
-
MMBtu
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$5,090
Cost:
$7,944
$5,090 220,339 - - $5,090
220,339
kWh
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,587
Cost:
$191
$2,587 61,921 - - $2,587
61,921
kWh
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,734
Cost:
$9,485
$1,734 1,298 - - $1,734
1,298
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$311,322
Cost:
$2,242,612
$172,092 1,942,477 $139,230 15,912 $172,092
1,942,477
kWh
$139,230
15,912
MMBtu
TOTAL IMPLEMENTED Savings:
$10,475
Cost:
$17,885
$10,475 403,369 - - $10,475
403,369
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas