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IAC Assessment: OK0746
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IAC Assessment: OK0746
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IAC Center Oklahoma State University
Assessment Year 2007
Principal Product Baby Food
NAICS 311422 - Specialty Canning
SIC 2032 - Canned Specialties
Sales >$500,000,000
# of Employees 672
Plant Area (Sq.Ft.) 1,000,000
Annual Production 636,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,723,793 50,341,200 kWh $0.05
Natural Gas $6,645,358 670,925 MMBtu $9.90
TOTAL ENERGY COSTS $11,664,004
RECOMMENDED SAVINGS* $328,884 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,655
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$32,026
Cost:
$30,757
- - - - $32,026 3,232 -
-
kWh
-
-
kW-months/year
$32,026
3,232
MMBtu
02: 2.9113 USE SOLAR HEAT FOR HEAT Savings:
$26,050
Cost:
$140,000
- - - - $26,050 2,631 -
-
kWh
-
-
kW-months/year
$26,050
2,631
MMBtu
03: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$52,302
Cost:
$14,800
- - - - $52,302 5,283 -
-
kWh
-
-
kW-months/year
$52,302
5,283
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,580
Cost:
$4,541
$5,580 132,864 - - - - $5,580
132,864
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,287
Cost:
$3,000
$9,287 221,130 - - - - $9,287
221,130
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,881
Cost:
$3,256
$9,881 235,259 - - - - $9,881
235,259
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,881
Cost:
-
$9,881 235,259 - - - - $9,881
235,259
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$39,725
Cost:
$63,500
$39,725 945,838 - - - - $39,725
945,838
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$49,382
Cost:
$46,200
- - - - $49,382 4,983 -
-
kWh
-
-
kW-months/year
$49,382
4,983
MMBtu
10: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$40,383
Cost:
$400
- - - - $40,383 4,075 -
-
kWh
-
-
kW-months/year
$40,383
4,075
MMBtu
11: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$30,387
Cost:
$15,000
- - $30,387 496 - - -
-
kWh
$30,387
496
kW-months/year
-
-
MMBtu
12: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$24,000
Cost:
$840,000
$24,000 300,000 - - - - $24,000
300,000
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$328,884
Cost:
$1,161,454
$98,354 2,070,350 $30,387 496 $200,143 20,204 $98,354
2,070,350
kWh
$30,387
496
kW-months/year
$200,143
20,204
MMBtu
TOTAL IMPLEMENTED Savings:
$66,655
Cost:
$41,554
$34,629 824,512 - - $32,026 3,232 $34,629
824,512
kWh
-
-
kW-months/year
$32,026
3,232
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas