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IAC Assessment: OK0749
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IAC Assessment: OK0749
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IAC Center Oklahoma State University
Assessment Year 2007
Principal Product Synthetic Waxes
NAICS 325110 - Petrochemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 115
Plant Area (Sq.Ft.) 5,052,960
Annual Production 72,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $846,262 13,676,800 kWh $0.06
Natural Gas $2,658,342 366,199 MMBtu $7.26
TOTAL ENERGY COSTS $3,504,604
RECOMMENDED SAVINGS* $789,398 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,461
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$74,106
Cost:
$206,725
- - $74,106 13,718 -
-
kWh
$74,106
13,718
MMBtu
02: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$66,275
Cost:
$21,000
- - $66,275 9,128 -
-
kWh
$66,275
9,128
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$126,819
Cost:
$38,280
- - $126,819 17,468 -
-
kWh
$126,819
17,468
MMBtu
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$93,609
Cost:
$4,680
- - $93,609 12,895 -
-
kWh
$93,609
12,895
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,286
Cost:
$1,985
$3,286 53,085 - - $3,286
53,085
kWh
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,461
Cost:
-
$5,461 88,222 - - $5,461
88,222
kWh
-
-
MMBtu
07: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$181,080
Cost:
$110,352
- - $181,080 25,054 -
-
kWh
$181,080
25,054
MMBtu
08: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$238,762
Cost:
$50,000
- - $238,762 32,997 -
-
kWh
$238,762
32,997
MMBtu
TOTAL RECOMMENDED Savings:
$789,398
Cost:
$433,022
$8,747 141,307 $780,651 111,260 $8,747
141,307
kWh
$780,651
111,260
MMBtu
TOTAL IMPLEMENTED Savings:
$5,461
Cost:
-
$5,461 88,222 - - $5,461
88,222
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas