Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Oklahoma State University |
|---|---|
| Assessment Year | 2007 |
| Principal Product | Small plastic parts |
| NAICS | 326199 - All Other Plastics Product Manufacturing |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 250 |
| Plant Area (Sq.Ft.) | 65,000 |
| Annual Production | 300,000,000 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | KS |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $463,056 | 8,383,120 | kWh | $0.06 |
| Electricity Demand | $5,401 | 866 | kW-months/year | $6.24 |
| Natural Gas | $12,329 | 957 | MMBtu | $12.88 |
| TOTAL ENERGY COSTS | $492,962 | |||
| RECOMMENDED SAVINGS* | $457,500 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $49,649 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Personnel Changes | Administrative Changes | Increase in Production | Electricity Usage | Electricity Demand | Electricity Fees | Personnel Changes | Administrative Changes | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | $ | $ | $ | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $49,649 Cost: - |
- | - | - | - | $49,649 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$49,649 - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,594 Cost: $289 |
$816 | 31,005 | $578 | 4 | - | - | - | - | $200 | - | - | - |
$816 31,005 kWh |
$578 4 kW-months/year |
- - $ |
- - $ |
$200 - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,786 Cost: $3,600 |
$1,045 | 39,700 | $741 | 54 | - | - | - | - | - | - | - | - |
$1,045 39,700 kWh |
$741 54 kW-months/year |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $4,874 Cost: $9,950 |
$4,874 | 89,262 | - | - | - | - | - | - | - | - | - | - |
$4,874 89,262 kWh |
- - kW-months/year |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST |
Savings: $387,006 Cost: $553,000 |
$50,964 | 933,410 | - | - | - | - | $12,243 | - | $29,645 | - | $294,154 | - |
$50,964 933,410 kWh |
- - kW-months/year |
- - $ |
$12,243 - $ |
$29,645 - $ |
$294,154 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $6,715 Cost: $4,795 |
$6,715 | 255,027 | - | - | - | - | - | - | - | - | - | - |
$6,715 255,027 kWh |
- - kW-months/year |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION |
Savings: $3,437 Cost: $13,500 |
$3,437 | 130,551 | - | - | - | - | - | - | - | - | - | - |
$3,437 130,551 kWh |
- - kW-months/year |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE |
Savings: $1,000 Cost: - |
- | - | - | - | - | - | - | - | $1,000 | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
- - $ |
$1,000 - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,439 Cost: $4,489 |
$843 | 32,044 | $598 | 4 | - | - | - | - | $(-2) | - | - | - |
$843 32,044 kWh |
$598 4 kW-months/year |
- - $ |
- - $ |
$(-2) - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $457,500 Cost: $589,623 |
$68,694 | 1,510,999 | $1,917 | 62 | $49,649 | - | $12,243 | - | $30,843 | - | $294,154 | - | $68,694 1,510,999 kWh |
$1,917 62 kW-months/year |
$49,649 - $ |
$12,243 - $ |
$30,843 - $ |
$294,154 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $49,649 Cost: - |
- | - | - | - | $49,649 | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
$49,649 - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | $ | $ | $ | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Personnel Changes | Administrative Changes | Increase in Production | Electricity Usage | Electricity Demand | Electricity Fees | Personnel Changes | Administrative Changes | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||