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IAC Assessment: OK0772
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IAC Assessment: OK0772
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2009
Principal Product Metal Finishing
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 95
Plant Area (Sq.Ft.) 50,000
Annual Production 480,000 Pieces
Production Hrs. Annual 6,240
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $133,228 1,686,283 kWh $0.08
Natural Gas $190,054 16,104 MMBtu $11.80
TOTAL ENERGY COSTS $323,282
RECOMMENDED SAVINGS* $31,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,113
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,160
Cost:
-
$7,160 90,630 - - - - $7,160
90,630
kWh
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,160
Cost:
-
$7,160 90,630 - - - - $7,160
90,630
kWh
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,094
Cost:
$353
$1,094 13,853 - - - - $1,094
13,853
kWh
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,498
Cost:
$2,767
- - $4,498 381 - - -
-
kWh
$4,498
381
MMBtu
-
-
$
05: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$4,261
Cost:
$17,500
- - $4,261 361 - - -
-
kWh
$4,261
361
MMBtu
-
-
$
06: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$400
Cost:
-
- - - - $400 - -
-
kWh
-
-
MMBtu
$400
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,532
Cost:
$2,954
$2,532 30,930 - - - - $2,532
30,930
kWh
-
-
MMBtu
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,295
Cost:
$953
- - $4,295 364 - - -
-
kWh
$4,295
364
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$31,400
Cost:
$24,527
$17,946 226,043 $13,054 1,106 $400 - $17,946
226,043
kWh
$13,054
1,106
MMBtu
$400
-
$
TOTAL IMPLEMENTED Savings:
$21,113
Cost:
$20,454
$16,852 212,190 $4,261 361 - - $16,852
212,190
kWh
$4,261
361
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes